• Title/Summary/Keyword: Hardening Materials

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Development of Soil Surface Hardening Mulching System by Using Paper Mill Sludge Ash (제지슬러지 소각재를 활용한 토양 표면 경화형 멀칭소재 개발)

  • Kim, Dong Sung;Sung, Yong Joo;Cho, Heung-Yeol
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.4
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    • pp.85-92
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    • 2014
  • The disposal of the paper mill sludge and the paper mill sludge ash become more important issue, because the environment regulation becomes more strict. In this study, the new mulching system was developed by using the paper sludge ash. The soil surface hardening mechanism for mulching with paper sludge ash, red clay and coal ash was evaluated. Since the CaO in the paper sludge ash provided the harden structure with water, the surface hardening mulching structure could cover the field surface and prevent the germination of weeds. More than 50 w.t.% of red clay and 10 w.t.% of paper sludge ash were required to create the solid soil surface structure for mulching. The field test with the new soil surface hardening mulching system for three months showed the generation of weeds could successfully be inhibited by the system.

Spring-back Evaluation of Automotive Sheets Based on Combined Isotropic-Kinematic Hardening Rule (혼합 등방-이동 경화규칙에 기초한 자동차용 알루미늄합금 및 Dual-Phase 강 판재의 스프링백 예측)

  • ;;;Chongmin kim;Michael L. Wenner
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.15-20
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    • 2004
  • In order to evaluate spring-back behavior in automotive sheet forming processes, a panel shape idealized as a double S-rail has been investigated. After spring-back has been predicted for double S-rails using the finite element analysis, results has been compared with experimental measurements for three automotive sheets. To account for hardening behavior such as the Bauschinger and transient effects in addition to anisotropic behavior, the combined isotropic-kinematic hardening law based on the Chaboche type model and a recently developed non-quadratic anisotropic yield function have been utilized, respectively.

A Feasibility Study on the Surface Hardening of Sintered Iron Nanopowder by Plasma Ion Nitriding (플라즈마 이온질화에 의한 Fe 나노분말소결체의 표면경화 가능성 연구)

  • Yun, Joon-Chul;Lee, Jai-Sung
    • Journal of Powder Materials
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    • v.19 no.1
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    • pp.13-18
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    • 2012
  • This study has been performed on the full density sintering of Fe nanopowder and the surface hardening by plasma ion nitriding. The Fe sintered part was fabricated by pressureless sintering of the Fe nanopowder at $700^{\circ}C$ in which the nanopowder agglomerates were controlled to have 0.5-5 ${\mu}m$ sized agglomerates with 150 nm Fe nanopowders. The green compact with 46% theoretical density(T.D.) showed a homogeneous microstructure with fine pores below 1 ${\mu}m$. After sintering, the powder compact underwent full densification process with above 98%T.D. and uniform nanoscale microstructure. This enhanced sintering is thought to be basically due to the homogeneous microstructure in the green compact in which the large pores are removed by wet-milling. Plasma ion nitriding of the sintered part resulted in the formation of ${\gamma}$'-$Fe_4N$ equilibrium phase with about 12 ${\mu}m$ thickness, leading to the surface hardening of the sintered Fe part. The surface hardness was remarkably increased from 176 $H_v$ for the matrix to 365 $H_v$.

Characteristics of early strength development of blended cement according to the addition of C-S-H based Hardening acceleration (C-S-H계 조강제 첨가에 따른 혼합시멘트의 조기 강도 발현 특성)

  • An, Tae-Yun;Ra, Jeong-Min;Park, Jun-Hyung;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.127-128
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    • 2022
  • In order to realize carbon neutrality in the international society, research on supplementary cementitious materials(SCMs) has been actively conducted as a way to reduce carbon dioxide emissions in the cement industry. However, the use of SCMs causes problems of initial hydration delay and strength reduction due to the reduction of tricalcium silicate(C3S) in the cement clinker. Therefore, in this study, the initial hydration and basic characteristics of cement mortar were confirmed by adding a C-S-H based hardening acceleration to blended cement mixed with Portland cement, blast furnace slag, fly ash, and limestone power. As a result of the heat of hydration and compressive strength test, it was confirmed that when hardening acceleration was added, the initial reactivity was high, so the heat of hydration was promoted, and the initial strength was increased. It is considered to be due to C-S-H seeding effect. Therefore, it is judged that the use of C-S-H based hardening acceleration can supplement the problem of initial hydration delay of blended cement in Korea.

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Precipitation Hardening by Holding After Simulated Complete Firing in a Metal-Ceramic Alloy of Pd-Au-Ag-Sn System (금속-세라믹용 Pd-Au-Ag-Sn계 합금의 모의소성 후 계류에 따른 석출경화)

  • Kim, Min-Jung;Shin, Hye-Jung;Kwon, Yong-Hoon;Kim, Hyung-Il;Seol, Hyo-Joung
    • Korean Journal of Dental Materials
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    • v.43 no.4
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    • pp.343-349
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    • 2016
  • This experiment was carried out to examine whether the post-firing heat treatment is effective in increasing the hardness of metal-ceramic alloy of the Pd-Au-Ag-Sn system. Precipitation hardening by holding at $600^{\circ}C$ after simulated complete porcelain firing in a metal-ceramic alloy of the Pd-Au-Ag-Sn system was examined by observing the change in hardness, crystal structure, and microstructure using a hardness test, X-ray diffraction (XRD), and field emission scanning electron microscopy (FE-SEM). The hardness of the alloy increased apparently by holding the specimen at $600^{\circ}C$ for 30 min after simulated complete porcelain firing. The formation of fine grain interior precipitates during holding at $600^{\circ}C$ caused the formation of lattice strain in the grain interior, resulting in apparent hardening. The faster cooling rate (stage 0) during simulated complete porcelain firing resulted in more effective precipitation hardening during holding at $600^{\circ}C$. From the above results, an appropriate post-firing heat treatment, such as holding at $600^{\circ}C$ for 30 min after complete porcelain firing may increase the durability of metal-ceramic prostheses composed of Pd-Au-Ag-Sn alloy.

Microstructure and Surface Hardening of Pressure-assisted Sintered FeAl-base Intermetallic Compound by Plasma Nitriding (가압소결에 의해 제조된 FeAl계 금속간 화합물의 플라즈마 질화에 의한 미세조직 및 표면경화)

  • Park, Ji-Hwan;Park, Yun-U
    • Korean Journal of Materials Research
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    • v.9 no.11
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    • pp.1102-1107
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    • 1999
  • FeAl matrix composite was fabricated successfully by hot-pressing. The mechanical properties of FeAl alloys have been widely studies, but their behaviors of surface hardening effect by plasma nitriding has not yet been studied. This study was to analysis the relationship between microstructure of the sintered composite by hot-pressing and surface hardening at plasma nitriding treatment. Surface hardening of FeAl base alloys was improved by plasma nitriding with increasing plasma treatment time. Excellent surface hardness in the FeAl alloys could be obtained by plasma nitriding($\textrm{H}_{\textrm{v}}$ 100gf, diffusion layer: 1100~1450kg/$\textrm{mm}^2$, matrix : 330~360kg/$\textrm{mm}^2$). Diffusion layer size increased with increasing plasma nitriding times and decreased with increasing Sic, content.

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Cyclic Stress-strain Hardening Model of AC4C-T6 Alloy at Cryogenic Temperature (극저온 상태에서 AC4C-T6 의 가공 경화 모델 결정에 관한 연구)

  • Lee, Jae-Beom;Kim, Kyung-Su;Lee, Jang-Hyun;Yoo, Mi-Ji;Choung, Joon-Mo
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.5
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    • pp.498-509
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    • 2009
  • Present study is concerned with the simulation of plasticity models for the cyclic stressstrain behavior of aluminum alloy AC4C-T6 that can be used for primary materials of LNG cargo pump. Material model of cyclic hardening and plasticity for aluminum alloy AC4C-T6 was investigated through experiments and numerical simulations. Monotonic tensile and cyclic tension-compression test under symmetric load cycles was performed at both room temperature and cryogenic temperature of $-165^{\circ}C$. Based on the experimental data plastic hardening models were evaluated for isotropic/kinematic/combined hardening. FEA (Finite Element Analysis) models which describe the cyclic stress-strain relationship were evaluated for the simulation of plasticity. An appropriate hardening model is proposed comparing the results of FEA with those of experiments.

New Stress-Strain Model for Identifying Plastic Deformation Behavior of Sheet Materials (판재의 소성변형 거동을 동정하기 위한 새로운 응력-변형률 모델)

  • Kim, Young Suk;Pham, Quoc Tuan;Kim, Chan Il
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.4
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    • pp.273-279
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    • 2017
  • In sheet metal forming numerical analysis, the strain hardening equation has a significant effect on calculation results, especially in the field of spring-back. This study introduces the Kim-Tuan strain hardening model. This model represents sheet material behavior over the entire strain hardening range. The proposed model is compared to other well known strain hardening models using a series of uniaxial tensile tests. These tests are performed to determine the stress-strain relationship for Al6016-T4, DP980, and CP Ti sheets. In addition, the Kim-Tuan model is used to integrate the CP Ti sheet strain hardening equation in ABAQUS analysis to predict spring-back amount in a bending test. These tests highlight the improved accuracy of the proposed equation in the numerical field. Bending tests to evaluate prediction accuracy are also performed and compared with numerical analysis results.

Spring-back Evaluation of Automotive Sheets Based on Combined Isotropic-Kinematic Hardening Rule (Combined Isotropic-Kinematic 경화규칙에 기초한 자동차용 알루미늄합금-및 Dual-Phase 강 판재의 스프링백 예측)

  • ;;;Chongmin Kim;Michael L. Wenner
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.144-147
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    • 2003
  • In order to evaluate spring-back behavior in automotive sheet forming processes, a panel shape idealized as a SS-rail has been investigated. After spring-back kas been predicted fer SS-rails using the finite element analysis, results has been compared with experimental measurements for three automotive sheets. To account for hardening behavior such as the Bauschinger and transient effects in addition to anisotropic behavior, the combined isotropic-kinematic hardening law based on the Chaboche type single-surface model and a recently developed non-quadratic anisotropic yield function have been utilized, respectively.

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Modeling of Superplastic Forming Process for Aluminum Alloys with Strain Hardening Effect (가공경화를 고려한 알루미늄 함금의 초소성성형공정해석)

  • 권용남;장영원
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.03a
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    • pp.172-184
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    • 1996
  • Superplastic forming of thin sheet into complex shape is an important manufacturing process especially in aerospace industry. The main interest in modeling the superplastic forming process is to predict the forming pressure cycle to maintain optimum strain rate and the resulting thickness distribution. Many researchers have attemped to model superplastic forming using the various techniques including finite element method. But in most of their researches have disregarded the strain hardening effect which which occurs in several superplastic materials. In this study ABAQUS finite element code was used for prediction of process variables for axisymmetric cup forming of Supral 100 and 7075Al alloys considereing strain hardening. The performance of numerical results were compared with the experimental results.

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