• 대한기계학회논문집A
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• 제40권2호
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• pp.207-212
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• 2016

신뢰성 및 반복성을 포함한 장점을 갖고 있는 고주파 유도 경화는 많은 산업분야에 사용된다. 고주파 유도 경화는 화염을 이용하지 않고 최소한의 시간에 에너지-효율적인 가열방법을 제공하는 비접촉식 방법이다. 최근, 유한요소법을 이용한 고주파 유도 경화가 적극적으로 연구되고 있지만, 이들 연구는 단지 분석의 정확도에 초점을 맞추고 있다. 본 논문에서는 코일 및 입력 전원을 동일한 형태의 조건에서 가변 주파수를 적용하여 해석하고 실험결과와 비교하였다. 해석과 실험 결과는 최적의 주파수인 3kHz를 사용하였을 때 경화 깊이가 거의 동일함을 보인다.

• 한국의학물리학회지:의학물리
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• 제8권2호
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• pp.3-17
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• 1997

쐐기필터를 통과한 방사선은 잦아진 일차선의 스펙트럼과 일치하지 않는다. 4~10 MV 엑스선의 15~60$^{\circ}$ 쐐기조사면에 대한 선량계산에서 쐐기에 의한 엑스선의 경화효과의 적용과, 조사면계수의 보정의 필요성 여부를 확립하고, 쐐기필터의 투과율 측정조건을 확립하는 것이 이 연구의 목적이다. 4 MV(Clinae 4/100, Varian), 6 MV(Clinae 6/100 와 Clinae 2100C, Varian), 10 MV(Clinae 2100C, Varian) 엑스선의 민조사면과 15, 30, 45, 60$^{\circ}$의 쐐기조사면의 깊이선량분포를 이온함으로 물에서 깊이 30 cm까지 측정하였다. 측정된 깊이선량율을 이용하여 광자선경화 계수를 계산하였다. 쐐기필터의 조사면계수와 투과율은 최대선량점 깊이(d$_{max}$)에서 측정하였다. 4MV 엑스선과 6MV 엑스선의 쐐기각과 쐐기조사면의 크기, d$_{max}$ 보다 갚은 곳에서 깊이에 관계없이 광자선경화계수는 1보다 컸으며, 쐐기각과 깊이에 따라 증가하는 추세를 보였으나 조사면크기에는 거의 무관하였다. 조사면크기 l0$\times$10$\textrm{cm}^2$에 대해 15cm 깊이에서 4MV 엑스선의 광자선경화계수는 15, 30, 45, 60$^{\circ}$ 쐐기각에 대하여 각각 1.010, 1.014, 1.023, 1.034 이였으며, Clinae 6/100 의 6MV 엑스선의 경우는 각 쐐기각에 대하여 1.005, 1.008, 1.019, 1.024, Clinae 2100C 의 6MV 엑스선의 경우는 각각 1.011, 1.021, 1.032, 1.036, 10MV 엑스선의 경우는 각각 1.008, 1.012, 1.012, 1.012였다. 10MV 엑스선의 경우는 광자선경화 계수가 1.2% 이내로 1이었다. 6MV 엑스선의 경우 광자선경화계수는 치료기의 영향도 있음이 밝혀졌다. 광자선경화계수와 깊이는 선형관계였다. d$_{max}$에서 쐐기필터에 대한 출력계수는 민조사면에 대한 값과 비교해서 15$\times$15a14$\textrm{cm}^2$ 크기의 조사면을 제외하고는 거의 일치하였으며, 최대 차이는 4MV 엑스선에 대한 것으로서 1.4%였다. 쐐기투과율을 정할 때 측정하는 위치의 깊이가 d$_{max}$인 경우는 조사면크기에 대한 의존성을 무시할 수 있지만 다른 깊이에서는 그렇지 않다. 4~6MV 광자선의 쐐기조사면에 대한 선량분포나 MU계산에서 광자선경화계수가 고려되어야 할 것이다. 그러나 10MV 엑스선의 경우는 무시해도 될 것이다. 쐐기 투과율을 정하는 위치가 d$_{max}$ 나 공기중이라면 민조사변에 대한 출력계수를 적용할 수 있지만 다른 깊이에서는 쐐기필터 각각에 대한 출력계수를 또는 조사면크기에 따른 쐐기투과율을 적용해야 할 것이다.

• Journal of Mechanical Science and Technology
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• 제17권2호
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• pp.239-245
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• 2003

Ultra precision diamond cutting is a very efficient manufacturing method for optical parts such as HOE, Fresnel lenses, diffraction lenses, and others. During micro cutting, the rake angle is likely to become negative because the tool edge radius is considerably large compared to the sub-micrometer-order depth of cut. Depending on the ratio of the tool edge radius to the depth of cut, different micro-cutting mechanism modes appear. Therefore, the tool edge sharpness is the most important factor which affects the qualities of machined parts. That is why diamond, especially monocrystal diamond which has the sharpest edge among all other materials, is widely used in micro-cutting. The majar issue is regarding the minimum (critical) depth of cut needed to obtain continuous chips during the cutting process. In this paper, the micro machinability near the critical depth of cut is investigated in micro grooving with a diamond tool. The experimental results show the characteristics of micro-cutting in terms of cutting force ratio (Fx/Fy), chip shape, surface roughness, and surface hardening nea. the critical depth of cut.

• 한국생산제조학회지
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• 제21권6호
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• pp.988-997
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• 2012

Laser surface hardening is one of core technologies to enhance various characteristics such as the strength, hardness, toughness, abrasion resistance, and fatigue resistance for the mold material. This paper focuses on testing characteristics of the laser heat treatment according to the preheating parameters in case of the SM45C medium carbon steel. In this paper, we assume that the power and travel speed of the laser are 1,800W and 0.5m/min, respectively, and the range of the preheating temperature is $50^{\circ}C{\sim}300^{\circ}C$. From the result of the test, we observed that the hardness width and depth are enhanced as the temperature is increased. Also, the best average hardness was 751.7Hv for the temperature of $100^{\circ}C$.

• Journal of Welding and Joining
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• 제15권5호
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• pp.92-103
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• 1997

The purpose of this study is to improve the wear resistance and hardness of Al alloy by making a formation of the thick surface hardening layers. The thick surface hardening layers were formed by PTAW(Plasma Transferred Arc Welding), with the addition of metal powders (Cu), ceramics powders (NbC, TiC), and mixture powders (Cu+NbC) in Al alloy (A1050, A5083). Mechanical properties of overlaid layers (wear resistance, hardness) were investigated in relation to the microstructure. The results obtained are summarized as follows: The depth of penetration was increased with increasing powder feeding rate. It is considered that these increase were due to the thermal pinch effect by the addition of powders, especially, for the Cu powders, were due to the heat of reaction with the matrix. The hardness and wear resistance of overlaid layers were improved with increasing powder feeding rate. For the Cu powders, it is considered that these increase were due to the increase of the formation of ${\theta}(CuAl_2)$ phase with increasing feeding rate of Cu powers.

• Corrosion Science and Technology
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• 제2권6호
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• pp.266-271
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• 2003

Safety diagnosis of various structural components and facilities is indispensable for preventing catastrophic failure of material by time-dependent and environment accelerating degradation. Also, this diagnosis of operating components should be done periodically for safe maintenance and economical repair. However, conventional standard methods for mechanical properties have the problems of bulky specimen, destructive procedure and complex procedure of specimen sampling. So, a non-destructive and simple mechanical testing method using small specimen is needed. Therefore, an advanced indentation technique was developed as a potential method for non-destructive testing of in-field structures. This technique measures indentation load-depth curve during indentation and analyzes the mechanical properties related to deformation such as yield strength, tensile strength and work-hardening index. In this paper, we characterized the tensile properties including yield and tensile strengths of the V-modified Cr-Mo steels in petro-chemical and thermo-electrical plants. And also, the effects of hydrogen-assisted degradation of the V-modified Cr-Mo steels were analyzed in terms of work-hardening index and yield ratio.

• 열처리공학회지
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• 제3권2호
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• pp.10-19
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• 1990

The tempering behavoirs of 0.45% carbon steel treated by automatic progressive high frequency induction hardening equipment have been investigated. In order to examine the correlation of hardness with both tempering temperature and time, simple regression analysis has been made using the statistical quality control package. The maximum surface hardness value of induction hardened zone and its effective hardening depth have been determined to be Hv 810 and 0.76mm, respectively. The hardness obtained after tempering has been shown to vary lineary with tempering time at six different temperatures. The activation energies during tempering have been calculated to be 25.34kcal/mole, 32.73kcal/mole and 49.24kcal/mole for HRcs 60, 50 and 40, respectively, showing that tempering process occurs by a complex mechanism, The tempering hardness equation of $H=90.113{\sim}4.531{\times}10^{-3}$ [T(11.996+log t)] has proved to be in a reasonably good agreement with experimently determined data and it is also expected to be useful for the determination of tempering treatment conditions to obtain a required hardness value.

• Tribology and Lubricants
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• 제32권1호
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• pp.18-23
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• 2016

The effective case depth for case-hardened rolling bearing has been discussed. For this purpose, rolling contact fatigue tests for ball bearings built with inner race of various hardness values were conducted until L₁₀ calculating rating life using a bearing life test machine under radial loading. Then, the distribution of residual stress below the inner raceway, which depended on the hardness value, was measured by X-ray diffraction. As a result, the linear relationship was established between the hardness value of the inner race and the theoretical shear stress evaluated at the depth where the residual stress disappeared below the inner raceway. Based on the relationship, it could be found that the factor of safety in bearing manufacturer’s rules for the effective case depth of case hardened rolling bearings was set higher. However, it could be also found that the hardness values at the depth where the maximum shearing stress acted below the raceway surface in a tapered roller bearing hardened by the carburizing process, were not sufficient for preventing plastic deformation under the basic dynamic load rating. Consequently, further efforts were still required to reduce or to disperse the contact load on the material design of a rolling bearing in order to prolong its life.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2000년도 특별강연 및 추계학술발표대회 개요집
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• pp.260-263
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• 2000

A methodology is developed and many used to evaluate the response sensitivity of the thermal systems to variations in their design parameters. Technique for computing the sensitivity of temperature distributions to changes in processing parameters needed for deciding the more effective laser input parameters for laser surface hardening treatment are considered. In this study, a state equation governing the heat flow in laser surface treatment is analyzed using a three-dimensional finite element method and sensitivity data of the processing parameter obtained using a direct differentiation method applied for sensitivity analysis. The interesting processing parameter is taken as the laser scan velocity and characteristic beam radius( $r_{b}$) of the sensitivity of the temperature T versus v and $r_{b}$ is analyzed. And these sensitivity results obtained in another parameters are fixed condition. To verifying the numerical analysis results, hardened layer dimensions (width and depth) of the numerical analysis compared with the results of an experimental data.ata.

• 연구논문집
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• 통권29호
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• pp.163-171
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• 1999

A new titanium alloy system. Ti-xFe-ySi (x,y=0-4 wt%). was designed and characterized with the point at low cost and high strength for casting applications. Fe improved room and elevated temperature mechanical properties owing to solid solution hardening and beta phase stabilization. Si yielded titanium silicides and Si addition over 1 wt% resulted in poor ductility due to coarse silicide chains at prior beta boundaries. The optimum composition was found to be Ti-4Fe-(0.5-1)Si in the viewpoint of tensile strength and ductility which are comparable to the Ti-6Al-4V. The metal-mould reaction was also examined for Ti-xFe and Ti-xSi binary alloy system. The thickness of surface reaction layer w as not affected significantly with Fe content, while it was decreased with Si content. In the Ti-4Si alloy, no reaction layer was found. The depth of surface hardening layer was about $200\mum$ regardless of the mould materials.