• Title/Summary/Keyword: Hardenability Analysis

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Hardenability of Ductile Cast Iron (구상흑연주철의 경화능)

  • Lee, Y.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.1 no.1
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    • pp.13-23
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    • 1988
  • The hardenability of alloyed ductile cast irons was studied for 54 different alloy compositions obtained from eight commercial and laboratory foundries. The alloying elements investigated for their effects on hardenability were Si(2.0 to 3.0%), Mn(0.0 to 0.8%), Mo(0.0 to 0.6%), Cu(0.0 to 1.5%), and Ni(0.0 to 1.5%). Two hardenability criteria, a first-pearlite hardenability criterion and a half-hard hardenability criterion, were used to determine hardenability of ductile irons. Prediction models for each hardenability criterion were developed by multiple regression analysis and were well agreed with previous experimental results. Molybdenum was the most potent hardenability promoting element followed by manganese, copper and nickel ; silicon had little effect on hardenability and reduced the hardenability as silicon content increased. When alloying elements were presented in combination, strong synergistic effects on the hardenability were observed especially between molybdenum, copper and nickel. The hardenability of ductile iron was strongly influenced by austenitizing temperature. Increasing austenitizing temperature up to $955^{\circ}C$, hardenability increased gradually but decreasing rate and then decreased as temperature increased above $955^{\circ}C$. Unless reducing segregation by very long-time annealing treatment, the hardenability of ductile iron was not significantly influenced by segregation of alloying elements.

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The Effect of Chemical Composition on a Hardenability of Steel (강의 화학조성이 경화능에 미치는 영향)

  • Shin, Seung Ho;Chae, Jae Ho
    • Journal of the Korean Society for Heat Treatment
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    • v.2 no.4
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    • pp.40-46
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    • 1989
  • The hardenability of steel is related to its chemical composition. About this relationship, multiple regression analysis of hardenability data was proposed to explain the effect of chemical composition on a hardenability of steel. To establish the formula for calculation hardenability, given hardenability curve(U.S.S. Atlas) were quantitatively analyzed by multiple regression analysis program of computer. The established hardenability model was applied to predict the hardenability of commercial steel fair well. The effect of chemical composition was also expressed quantitatively.

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Analysis of Hardenability for Carbon Steel using Finite Element Method(II) (유한요소법을 이용한 탄소강의 경화능해석(II))

  • Kim, O.S.
    • Journal of Power System Engineering
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    • v.3 no.3
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    • pp.76-82
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    • 1999
  • This study presents a methodology to predict the hardenability of quenched carbon steels. The equation of transient heat conduction is analyzed to formulate a cooling curve by a finite element method which incorperates coupled effects of temperature on physical properties, the metallic structures and also the latent heat by phase transformation. The volume traction of martensite and pearlite are the structural analysis for hardenability analysis. In order to demonstrate the feasibility of adopting a full quench model respectively. This procedure could be used as the database for optimal condition of heat treatment processes.

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Influence of Mo and Cr Contents on Hardenability of Low-Carbon Boron Steels (저탄소 보론강의 경화능에 미치는 Mo 및 Cr 함량의 영향)

  • Hwang, Byoungchul;Suh, Dong-Woo
    • Korean Journal of Materials Research
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    • v.23 no.10
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    • pp.555-561
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    • 2013
  • The hardenability of low-carbon boron steels with different molybdenum and chromium contents was investigated using dilatometry, microstructural observations and secondary ion mass spectroscopy (SIMS), and then discussed in terms of the segregation and precipitation behaviors of boron. The hardenability was quantitatively evaluated by a critical cooling rate obtained from the hardness distribution plotted as a function of cooling rate. It was found that the molybdenum addition was more effective than the chromium addition to increase the hardenability of boron steels, in contrast to boron-free steels. The addition of 0.2 wt.% molybdenum completely suppressed the formation of eutectoid ferrite, even at the slow cooling rate of $0.2^{\circ}C/s$, while the addition of 0.5 wt.% chromium did this at cooling rates above $3^{\circ}C/s$. The SIMS analysis results to observe the boron distribution at the austenite grain boundaries confirmed that the addition of 0.2 wt.% molybdenum effectively increased the hardenability of boron steels, as the boron atoms were significantly segregated to the austenite grain boundaries without the precipitation of borocarbide, thus retarding the austenite-to-ferrite transformation compared to the addition of 0.5 wt.% chromium. On the other hand, the synergistic effect of molybdenum and boron on the hardenability of boron steels could be explained from thermodynamic and kinetic perspectives.

Prediction of Jominy Hardness Curves Using Multiple Regression Analysis, and Effect of Alloying Elements on the Hardenability (다중 회귀 분석을 이용한 보론강의 조미니 경도 곡선 예측 및 합금 원소가 경화능에 미치는 영향)

  • Wi, Dong-Yeol;Kim, Kyu-Sik;Jung, Byoung-In;Lee, Kee-Ahn
    • Korean Journal of Materials Research
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    • v.29 no.12
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    • pp.781-789
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    • 2019
  • The prediction of Jominy hardness curves and the effect of alloying elements on the hardenability of boron steels (19 different steels) are investigated using multiple regression analysis. To evaluate the hardenability of boron steels, Jominy end quenching tests are performed. Regardless of the alloy type, lath martensite structure is observed at the quenching end, and ferrite and pearlite structures are detected in the core. Some bainite microstructure also appears in areas where hardness is sharply reduced. Through multiple regression analysis method, the average multiplying factor (regression coefficient) for each alloying element is derived. As a result, B is found to be 6308.6, C is 71.5, Si is 59.4, Mn is 25.5, Ti is 13.8, and Cr is 24.5. The valid concentration ranges of the main alloying elements are 19 ppm < B < 28 ppm, 0.17 < C < 0.27 wt%, 0.19 < Si < 0.30 wt%, 0.75 < Mn < 1.15 wt%, 0.15 < Cr < 0.82 wt%, and 3 < N < 7 ppm. It is possible to predict changes of hardenability and hardness curves based on the above method. In the validation results of the multiple regression analysis, it is confirmed that the measured hardness values are within the error range of the predicted curves, regardless of alloy type.

Analysis of Hardenability for Carbon Steel using Finite Element Method (I) (유한요소법을 이용한 탄소강의 경화능 해석(I))

  • Kim, O.S.;Koo, B.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.11 no.2
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    • pp.131-139
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    • 1998
  • The object of this research is to estimate the hardenability of quenched carbon steels AISI 1050. The equation of transient heat conduction was analyzed to derive cooling curve by finite element method. The effects of temperature on physical properties, metallic structures and the latent heat by phase transformation were considered. A good agreement was found between analytical and experimental results to show that the proposed numerical procedure was reliable. This procedure could be used as the detabase for optimal condition of heat treatment cycle.

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Finite Element Analysis for Pearlite Transformation of Carbon Steel (탄소강의 펄라이트 변태에 대한 유한요소 해석)

  • 탄소강
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.69-75
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    • 2000
  • The object of the research is to estimate for pearlite structure of quenched carbon steels. The effects of temperature on physical properties metallic structures and the latent heat by phase transformation were considered. In this study a set of constitutive equations relevant to the analysis of thermo-elasto plastic materials with pearlite phase transformation during quenching process way presented on the basis of continuum thermo-dynamics. The iso-thermal transformation curve of the SM50C was formlated by cubic spline curve. The formulated equations of evolution in pearlite transformation was used for structure analysis. The volume fraction of pearlite was obtained from the results of calculated metallic structure by Finite element equation.

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Computer Simulation of Hardenability Characteristics of Alloy Steel for Structural Purposes (컴퓨터 시뮬레이션에 의한 구조용 합금강의 경화능특성 해석)

  • Kim, K.S.;Hong, C.P.
    • Journal of the Korean Society for Heat Treatment
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    • v.2 no.2
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    • pp.1-10
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    • 1989
  • In this study, the specimens of SCM 22 H steel were quenched in oil and water baths at various agitation conditions in order to investigate the effects of quenchants and agitation conditions on the quench-hardening. A multi-channel temperature measurement apparatus was employed to obtain the cooling curves at several predetermined positions of specimens. Microstructural observation and hardness test were also carried out. Computer simulation of heat treating process was carried out using the modified finite difference method. Prediction of thermal history and hardness distribution by 2-dimensional computer analysis was in good agreement with the experimental results. It was found that the quantitative design of heat treating process can be made by the computer aided heat-treating analysis.

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Impact Toughness and Softening of the Heat Affected Zone of High Heat Input Welded 390 MPa Yield Strength Grade TMCP Steel (항복강도 390 MPa급 가공열처리강 대입열용접 열영향부 충격인성 및 연화현상)

  • Bang, Kook-Soo;Ahn, Young-Ho;Jeong, Hong-Chul
    • Korean Journal of Metals and Materials
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    • v.56 no.11
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    • pp.796-804
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    • 2018
  • The Charpy impact toughness of the heat affected zone (HAZ) of electro gas welded 390 MPa yield strength grade steel, manufactured by a thermo mechanically controlled process, was investigated. The effects of added Nb on the toughness of the steel and the factors influencing scatter in toughness are discussed in the present work. It was observed that adding Nb to the steel led to the deterioration of HAZ toughness. The presence of soluble Nb in the HAZ increased its hardenability and resulted in a larger amount of low toughness bainitic microstructure. Microstructural observations in the notch root area revealed the significant role of different microstructures in the area. In the presence of a larger amount of bainitic microstructures, the HAZ exhibited a lower Charpy toughness with a larger scatter in toughness. A softened zone with a lower hardness than the base metal was formed in the HAZ. However, theoretical analysis revealed that the presence of the zone might not be a problem in a real welded joint because of the plastic restraint effect enforced by surrounding materials.

The Effect of Mo and Cr addition on the Deep Drawability of Dual Phase Steel Sheets (이상조직강판의 성형특성에 미치는 Mo와 Cr첨가의 영향)

  • Han, Seong Ho;Ahn, Yeon Sang;Chin, Kwang Geun;Kim, In Bae
    • Korean Journal of Metals and Materials
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    • v.46 no.11
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    • pp.713-724
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    • 2008
  • The need to lower the weights of automotive vehicle and to improve the safety of cars has resulted in the development of high strength steels such as TRIP(Transformation Induced Plasticity) and DP (Dual Phase) steel. It is well known that the higher strength of steel shows the poorer press formability. Among the high strength steels, DP steel shows several good characteristics such as low yield ratio, high initial n value, high elongation, high bake hardenability and anti-aging property. However, there's a certain limit in application of DP steels to the automotive panel parts because their poor deep drawbility caused by martensite. In this study, the effect of alloying elements on the deep drawability and recrystallization texture in TS 440MPa grade DP steel with 0.015~0.02% carbon has been investigated on the base of SEM, TEM, XRD and EBSD analysis.