• Title/Summary/Keyword: Hand lay-up method

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Strength Evaluation for Adhesive Bonds of Adhesive with FRP Ship Body Structure (FRP 선체구조용 접착제의 접착강도 평가)

  • Ahn, Seok-Hwan;Choi, Han-Kyu;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.24 no.1
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    • pp.146-152
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    • 2010
  • Recently, the applied frequency of composite materials was increased from the viewpoint of lightweight, high strength and low cost when a leisure boat and a fishing boatwere built. However, studies on the mechanical properties of composite material with ship are rare. Specially, a leisure boat and fishing boat with FRP had been built by hand lay-up method. However, the vacuum infusion method is rising recently for ship building. The manufactured these FRP plates were combined by using the adhesive. Therefore, in this study Cleavage peel strength, Shear strength and fatigue limit of adhesive bonds by tensileloading were estimated. From test results, the strengths of FRP specimens made by the vacuum infusion method are higher than that of the hand lay-up method.

Strength Characteristics of FRP Composite Materials for Ship Structure (선체구조용 FRP 복합재료의 강도 특성)

  • Choi, Han-Kyu;Nam, Ki-Woo;Ahn, Seok-Hwan
    • Journal of Ocean Engineering and Technology
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    • v.27 no.4
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    • pp.45-54
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    • 2013
  • In this study, various types of composite materials and adhesives that are actually used in the shipbuilding field for small ships, leisure boats, and fishing boats were applied in the hand lay-up method and vacuum infusion method to manufacture specimens. Then the tensile strength, tensile modulus, flexural strength, and flexural modulus values of these specimens were obtained. In addition, the barcol hardness and fiber content were obtained from the specimens. The results showed that the strengths of the specimens manufactured using the vacuum infusion method were higher than those manufactured using the hand lay-up method. Moreover, the barcol hardness and fiber content were also higher in those manufactured using the vacuum infusion method. The specimens manufactured using the vacuum infusion method were thinner despite their large fiber content.

A Study of the Mechanical Properties of Fiberglass Reinforcements with Constitution of Lay-up, Manufacturing Method, and Resins (유리섬유 보강재의 적층구성, 제작공법과 수지종류에 따른 구조강도 특성에 관한 연구)

  • Song, Ha-Cheol;Yum, Jae-Seon
    • Journal of Ocean Engineering and Technology
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    • v.24 no.5
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    • pp.75-80
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    • 2010
  • Fiberglass-Reinforced Plastic (FRP) composites have been used for small fishing boats and leisure boats for many years. These composites have different physical characteristics, depending on the constitution of lay-up and manufacturing method. Recently, new manufacturing methods, such as vacuum infusion, have been used to make the composites lighter and stronger. In this research, the mechanical properties of fiberglass reinforcements with constitution of lay-up, manufacturing method, and two different resins were investigated experimentally. It was found that the mechanical properties of FRP composites increased with increasing thickness, with the use of vacuum infusion method, and with the use of vinyl ester resin. The mechanical properties of diverse FRP composites can be used as a practical guide for selecting appropriate materials for specific applications.

Development of the Composite Bus Housing Panel Using RTM (RTM 을 이용한 복합재료 Bus Housing Panel의 개발)

  • 김포진;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.189-192
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    • 2001
  • Resin transfer molding process has been widely used in the automobile industry, because the product with large area can be manufactured easily and the cost for the manufacturing is lower than that of compression molding and hand lay up method. Since RTM process is suitable for large bus housing panels, in this work, the composite housing panel was manufactured by RTM process and the mechanical properties, surface quality and the condition of manufacturing process were studied.

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Effect of Freezing and Thawing on Adhesion of Cement Concrete with Coarse-sand Coated FRP (규사코팅 FRP와 콘크리트 부착특성에 동결융해가 미치는 영향)

  • Lee, Gyu Phil;Park, Kwang Phil;Hwang, Jae Hong;Kim, Dong Gyou
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.2
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    • pp.117-123
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    • 2013
  • As fiber reinforced polymer (FRP) material is appled for a curved structure such as tunnel, FRP material must has a curved shape. Until now, the curved FRP material has been producted by hand-lay-up or filament winding work. It is impossible for mass production of the curved FRP material by these methods. Also, the quality of product by these methods is lower than that by pultrusion method. New pultrusion method and equipment had been developed for production of FRP material with steady curvature. The objective of this study is to evaluate the effect of freezing and thawing on adhesion of cement concrete with coarse-sand coated FRP in repair and reinforcement of cement-concrete structure using curved FRP material.

A Study on Structural Design and Test of 500W Class Micro Scale Composite Wind Turbine Blade (초소형 풍력터빈 복합재 블레이드 구조 설계에 관한 연구)

  • Gong, Chang-Deok;Kim, Ju-Il
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.190-193
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    • 2005
  • The purpose of the present study is to design a 500W-class micro scale composite wind turbine blade. The blade airfoil of FFA-W3-211 was selected to meet Korean weather condition. The skin-spar-f Dam sandwich type structure was adopted for improving buckling and vibration damping characteristics. The design loads were determined at wind speed of 25m/s. and the structural analysis was performed to confirm safety and stability from strength. buckling and natural frequency using the finite element code. NISA II [6]. The prototype was manufactured using the hand-lay up method and it was experimently tested using the sand bag loading method. In order to evaluate the design results. it was compared with experimental results. According to comparison results. the estimated results such as compressible stress. max tip deflection natural frequency and buckling load factor were well agreed with the experimental results.

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Electromagnetic interference shielding effectiveness and mechanical properties using metal powder/carbon fiber and epoxy-matrix composites (메탈 파우더/탄소 섬유강화 복합재료의 전자파 치폐 효과와 기계적성질)

  • HAN GIL-YOUNG;AHN DONG-GU;KIM JIN-SEOK
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.05a
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    • pp.376-379
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    • 2004
  • The aim of this study is to prepare mixed Ni/Mg/Al/Cu/Ti powder in epoxy matrix with carbon fiber (NCF, MCF, ACF, CCF, TCF) conductive composite possessing eletromagnetic interference(EMI) shilding effectiveness(SE). A series if NCF/MCF/ACF/CCF/TCF composite were prepared by the hand lay up method. The various compositions of NCF/MCF/ACF/CCF/TCF were 10, 25, 50 percent by weight. The best EMI shilding effectiveness of all NCF/MCF/ACF is doout 40dB.

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An Experimental Study on the Mechanical Properties of Hybrid Fiber Reinforced Plastic(FRP) Rebar for Concrete Structure (콘크리트 구조물용 하이브리드 섬유강화 복합재료 리바 물성에 관한 실험적연구)

  • 배시연;신용욱;한길영;이동기;심재기
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.63-66
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    • 2000
  • This paper describes the need for a ductile Fiber Reinforced Plastic(FRP) reinforcement for concrete structures. Using the material hybrid and geometric hybrid, it is demonstrated that the pseudo-ductility characteristic can be generated in FRP rebar. Ductile hybrid FRP bars were successfully fabricated at 4mm and l0mm nominal diameters using an hand lay up method. Tensile specimens from these bars were tested and compared with behavior of FRP rebar and steel bar

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A Study on bending behavior of FRP sandwich beam with 2nd reinforced by double-lap-joint (Double-lap-joint 로 2차 보강 접착을 한 FRP Sandwich Beam의 굽힘 거동 특성에 관한 연구)

  • Son, Choong-Yul;Kim, Ik-Tae;Roh, Min-Shik;Kim, Sung-Jun;Kim, Sang-Ho
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.185-190
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    • 2002
  • It has made a special study of bending behavior of F.R.P sandwich beams with bonded 2nd-reinforced plies. Specimens were made of Chopped Mat 300-450, Roving Clothes 570 and the mixture weight ratio of Resin versus hardener was 55:45 for bending tests. it was fabricated by hand lay-up method, hardened for 24 hours in nature, cut specimens according to ASTM standard C393-94 Knowing exact behavior of bonded area's stress and strain depends upon various bonded F.R.P length on which covered lap joint. We also considered shear stress in adhered area and have done computational estimation by ANSYS as well. This study reveals that the length of plies covered lap joint are longer, Failure stresses are remarkably larger.

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Preparation and Application of Fiber Composites made of Carbon Nanofibers and Carbide Nanofibers (나노탄소섬유와 나노카바이드섬유를 이용한 복합재의 제조와 활용에 관한 연구)

  • 임연수;김기덕;이재춘;김명수;김성수
    • Journal of the Korean Ceramic Society
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    • v.37 no.6
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    • pp.569-575
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    • 2000
  • Fabrication of carbon fiber reinforced composites was carried out by hand lay-up method. Carbon nanofibers and SiC nanofibers were used as filler in the composites fabrication. Carbon nanofibers, one of the new carbon materials, have 5∼500 nm in diameter and 5-10 nm in length. SiC nanofibers were modified by silicon monoxide vapor with carbon nanofibers. The composites were carbonized at 1000$^{\circ}C$ in a nitrogen atmosphere, and then densified by molten pitches impregnated in vacuum. Multiple cycles of liquid pitch impregnation and carbonization were carried out to obtain a desired density. The composites were characterized by density, microstructure. The inter-laminar shear strength (ILSS) test was performed for mechanical properties. For the new application, the microwave reflective proeprty of composites was investigated. Dielectric constant and permeability spectrum were measured in 12∼18 GHz frequency ranges. On the basis of the wave propagation theory in a lossy media, the reflection loss from the composite inter-layer was predict as a function of frequency.

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