• 제목/요약/키워드: Hand drum form

검색결과 18건 처리시간 0.026초

W-EDM을 이용한 STD11의 절단시 북현상 (Hand Drum Form in Cutting of STD11 by W-EDM)

  • 박동삼;최영현
    • 한국기계가공학회지
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    • 제2권3호
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    • pp.90-95
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    • 2003
  • The W-EDM is very important In precision machining of die, punch and small parts of precision products, so this machining method is widely used in various fields of industry. In this study, machining characteristics of Hand Drum Form and surface roughness are investigated experimentally. As Hand drum form has great effect on straightness of cut-surface of workpiece, its evaluation is very important in precision cutting. As experimental material, the mold material, STD11 is used and machined by CNC wire-EDM using the 025mm wire in diameter with repeated cutting up to 6 times. The thickness of workpiece is vaned in 20, 40, 60, 80, 100mm Hand drum form and surface roughness are measured after each cutting. Experimental results show that four times-cutting is optimum in the point of hand drum form and surface roughness.

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STD-11 Die-hole 와이어 컷 방전가공시 가공조건에 따른 북현상 고찰 (Hand drum forms of STD-11 Die-hole in Wire-cut Electronic discharge Machining Conditions)

  • 조규재
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.567-572
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    • 2000
  • From the experimental study of W-EDM for alloyed steel, the characteristics such as Hand Drum Form and surface roughness have been observed and evaluated for various conditions. In square hole, the increase of IP as to made condition, the calculate high value of surface roughness. Also compare dimensionless square hole with circle hole' graph, In circle hole, if a value of surface roughness IP 6 in a side of circle it show a 0.4${\mu}{\textrm}{m}$ and in IP 8, 0.6${\mu}{\textrm}{m}$, in IP 10, 0.7${\mu}{\textrm}{m}$, in IP 12, 0.8${\mu}{\textrm}{m}$ higher than before. This figure show the surface roughness is higher than before, because a table move in either X-axis or Y-axis in square hole, on the contrary, in circle there table move in X-axis and Y-axis at the same time. hand drum form getting small when wire tension increase 1000gf to 1500gf, at the same working conditions. The smaller of off time, the maller of hand drum form in same condition and same wire tension. but if you compare square hole with circle hole' graph, hand drum form displayed in maintained term of working condision, on the contrary, in case of square hole variation of hand drum form is more increase than a grow of IP

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와이어 방전가공에 의한 북현상에 관한 연구 (A Study on the Hand drum form of Wire-Cut Electric Discharge Machining)

  • 김원일;이재명;강종표
    • 한국안전학회지
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    • 제12권4호
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    • pp.9-14
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    • 1997
  • From the experimental study of wire-cut Electric Discharge Machining for alloyed steel and tungsten carbide, the characteristics such as hand drum form has been observed and evaluated for various conditions. Hand drum form can be improved when gap voltage and spark cycle become smaller, their thickness become thinner, wire tension become larger and number of cutting is done so many times. When wire-cut 60mm thickness tungsten carbide in normal condition, Hand drum form becomes larger due to the low conductivity inducing cobalt composite rising by electrolysis.

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STD-11 합금공구강과 P-20 초경합금재의 WEDM 특성에 관한 연구 (A Study on the Characteristics of Wire-Cut Electrical Discharge Machining for STD-11 Alloy Steel and P-20 Tungsten Carbide Alloy)

  • 이재명;허성중;김원일
    • 한국정밀공학회지
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    • 제13권1호
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    • pp.22-28
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    • 1996
  • From the experimental study of Wire-Cut Electric Discharge Machining of STD-11 alloy steel and P-20 tungsten carbide, the characteristics such as hand drum form and discharge gap have been observed and evaluated for various conditions. Hand drum form can be improved when gap have been observed and evaluated for various conditions. Hand drum form can be improved when gap voltage and spark cycle become smaller, thickness become thinner, wire tension become larger and the no of cutting increases. When 60mm thickness tungsten carbide is cut in normal condition, hand drum form becomes larger due to the low conductivity machining allowance become slightly larger when peak discharge current and gap voltage become larger, or wire tension becomes smaller. Under the same condition, machining allowance of tungsten carbide is larger than alloyed steel by 1/100mm.

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와이어 컷 방전가공 조건에 따른 STD-11 Die-hole 가공시 진직정밀도 고찰 (The study on the Straightness forms of STD-11 Die-hole in wire-cut Electronic Discharge Machining Conditions)

  • 조규재;김선진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.739-742
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    • 2000
  • From the experimental study of W-EDM for alloyed steel, the characteristics such as Hand Drum Form and surface roughness have been observed and evaluated for various conditions. In square hole, the increase of If as to made condition the calculate high value of surface roughness. Also compare dimensionless square hole with circle hole' graph. In circle hole, if a value of surface roughness IP 6 in a side of circle it show a 0.4${\mu}{\textrm}{m}$ and in IP 8, 0.6${\mu}{\textrm}{m}$, in IP 10, 0.7${\mu}{\textrm}{m}$, in IP 12. 0.8${\mu}{\textrm}{m}$ higher than before. This figure show the surface roughness is higher than before, because a table move in either X-axis or Y-axis in square hole, on the contrary, in circle there table move in X-axis and Y-axis at the same time. hand drum form getting small when wire tension increase 1000gf to 1500gf, at the same working conditions. the smaller of off time, the mailer of hand drum form in same condition and same wire tension. but if you compare square hole with circle hole' graph hand drum form displayed in maintained term of working condision, on the contrary, in case of square hole variation of hand drum form is more increase than a grow of IP

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와이어방전가공시 북량현상 예측에 관한 연구 (A Study on the Hand Drum Form Predict in the Wire Electric Discharge)

  • 김선진;성백섭
    • 한국정밀공학회지
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    • 제20권1호
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    • pp.70-78
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    • 2003
  • The purpose of this study was to present the method to choose the optimization machining condition for the wire electric discharge machine. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. In this experiment, we changed no-node voltage to 7 and 9, pulse-on-time to 6$mutextrm{s}$, 8$mutextrm{s}$ and 10$mutextrm{s}$, pulse-off-time to 8$mutextrm{s}$, 10$mutextrm{s}$ and 13$mutextrm{s}$, and experimented on wire tension at room temperature by 1000gf, 1200gf, and 1400gf, respectively.

Manufacture of High Quality Musical Steel Drums in Trinidad and Tobago

  • Lewis Winston G.;Ameerali Aaron O.;Pun Kit-Fai
    • International Journal of Quality Innovation
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    • 제6권3호
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    • pp.204-215
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    • 2005
  • This paper explores innovative manufacturing processes, which can be used to manufacture the national musical instrument of Trinidad and Tobago, the Musical Steel Drum or Steel Pan. The main manufacturing process used today is the manual hand-forming technique. In order to achieve more consistent and deeper formed components while maintaining the high quality of the instrument, it is proposed that the Marforming process and the Flow-forming process, an adaptation of the Spinforming process, be used more frequently in the future to replace the traditional Hand-forming method. In the traditional Spinforming technique material is pushed from the outer circumference of the metal disc to the center in progressive passes of the former. This results in a thinning of the outer region of the formed component with thickening of the center, however the opposite is required for the musical steel drum and by adapting the process the required strain distributions were achieved. Evaluation took the form of strain analyses of pre-formed steel drums and visual inspection of the quality of the surface finish. It was found that the Marformed components had the smallest range of strain values while the Spinformed components had the largest range.

방사성 폐액중의 붕소와 나트륨의 몰비 변화에 따른 농축폐액건조설비 운전 경험사례 (The Operation Experience of the Concentrated Waste Drying System with Variation in the Mole Ratio of Boron to Sodium)

  • 김영식;김세태;안교수;박진석;박종길
    • 한국방사성폐기물학회:학술대회논문집
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    • 한국방사성폐기물학회 2003년도 가을 학술논문집
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    • pp.220-225
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    • 2003
  • 원자력발전소에서 발생하는 방사성 폐액은 일반적으로 액체폐기물처리계통 폐액증발기 및 농축 폐액건조설비에서 증발 및 건조 공정을 통해 수분을 함유하지 않은 분말형태로 변한다. 이 분말형태의 폐기물은, 취급 시와 처분 후 안전성을 확보할 수 있도록, 파라핀과 균일하게 혼합되어 고화된 후 철제드럼에 포장된다. 농축폐액건조설비를 이용하여 농축폐액을 건조시킨 후 분말 형태의 폐기물을 파라핀과 혼합하는 공정을 수행할 때, 방사성 폐액 중 붕소와 나트륨의 몰비가 0.2를 초과하는 경우, 분말형태의 폐기물이 파라핀과 균일하게 혼합되지 않고 층을 이루어 분리되어 드럼에 안정고화가 잘 안되는 경우가 발생하였고 또한 일부는 드럼화 전에 설비 내에 고착되는 현상이 발생하는 것을 경험하였다.

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황동과 금형강의 와이어 컷 방전가공을 통한 가공특성 평가 (Evaluation of Machining Characteristics through Wire-Cut EDM of Brass and SKD 11)

  • 김정석
    • 한국생산제조학회지
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    • 제6권4호
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    • pp.130-137
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    • 1997
  • The demand for wire-cut EDM is increasing rapidly in the die and tool making industry. In this study machining characteristics such as machining rate, surface roughness, hand drum form and hardness of machined material are investigated experimentally under the conditions varing pulse on time, pulse off time, peak voltage, wire tension after fixing other conditions in SKD 11 and brass and brass workpiece. It was found that various operating conditions had significant influences on machining characteristics. But the hardness of workpiece was uneffected by operating conditions. Also it was obtained experimentally that brass workpeice had better machinability than SKD 11 one.dition according to the current(Ip) in an electric spark machine : 1) Electrode is utilized Cu and Graphite. 2) Work piece is used the material of carbon steel. The condition of experiment is : 1) Current is varied 0.7(A) to 50(A) and the time of electric discharging to work piece in each time is 30(min) to 60(min). 2) After the upper side of work piece was measured in radius(5$\mu$m) of stylus analyzed the surface roughness to ade the table and graph of Rmax by yielding data. 3) Electro wear ratio is : \circled1Cooper was measured ex-machining and post-machining by the electronic balance. \circled2The ex-machining of graphite measured by it, the post-machining was found the data from volume $\times$specific gravity and analyzed to made its table and graph on ground the data. 4) In order to keep the accuracy of voltage affected to the work piece was equipped with the A.V. R and the memory scope was sticked to the electric spark machine. 5) In order to preserve the precision of current, to get rid of the noise occured by internal resistance of electric spark machine and to force injecting for the discharge fluid , it made the fixed table for a work piece to minimize the work error by means of one's failure during the electric discharging.

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역전파 신경회로망을 이용한 가공조건에 따른 STD-11 절단면의 신뢰성 평가 (Reliability Evaluation of STD-11 Cutting Surface on the Machined Condition using the Back-Propagation Neural Network)

  • 김선진;성백섭;조규재;김하식;반제삼
    • 한국공작기계학회논문집
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    • 제13권5호
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    • pp.7-15
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    • 2004
  • The purpose of this study was to present the method to choose the optimum machining condition for the wire EDM. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. To measure the precision of the machining surface, average values are obtained from 3 samples of measures of center-line average roughness by using a third dimension gauge and a stylus surface roughness gauge.