• Title/Summary/Keyword: HYSYS

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Development of Small Distillation Column for Performance Evaluation of Distillation Column (증류탑 성능평가에 적합한 소형 증류탑 개발)

  • Kim, Byoung Chul;Cho, Tae Je;Kim, Young Han
    • Korean Chemical Engineering Research
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    • v.48 no.5
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    • pp.668-671
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    • 2010
  • A lab scale distillation experiment is conducted with small size packing used in lab scale multi-tray distillation equipment for the performance evaluation of distillation system. A sufficient surface are yielded with 6.7 mm cylindrical packings made of stainless steel, and a good liquid holdup and residence time are resulted. The comparison between the theoretical tray from the HYSYS and the experimental distillation outcome indicates that a 7 cm HETP from 27 cm packing height and a 8 cm HETP from 45 cm packing height are obtained. Comparing with the 8 cm HETP of commercial structured packing shows a similar experimental results obtained here. The 7 cm HETP is available with a complete insulation, and the importance of the insulation is proved. The results of this study indicates that a practical distillation column used in field can be tested in lab.

Parametric Investigation of BOG Generation for Ship-to-Ship LNG Bunkering

  • Shao, Yude;Lee, Yoon-Hyeok;Kim, You-Taek;Kang, Ho-Keun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.24 no.3
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    • pp.352-359
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    • 2018
  • As a fuel for ship propulsion, liquefied natural gas (LNG) is currently considered a proven and reasonable solution for meeting the IMO emission regulations, with gas engines for the LNG-fueled ship covering a broad range of power outputs. For an LNG-fueled ship, the LNG bunkering process is different from the HFO bunkering process, in the sense that the cryogenic liquid transfer generates a considerable amount of boil-off gas (BOG). This study investigated the effect of the temperature difference on boil-off gas (BOG) production during ship-to-ship (STS) LNG bunkering to the receiving tank of the LNG-fueled ship. A concept design was resumed for the cargo/fuel tanks in the LNG bunkering vessel and the receiving vessel, as well as for LNG handling systems. Subsequently, the storage tank capacities of the LNG were $4,500m^3$ for the bunkering vessel and $700m^3$ for the receiving vessel. Process dynamic simulations by Aspen HYSYS were performed under several bunkering scenarios, which demonstrated that the boil-off gas and resulting pressure buildup in the receiving vessel were mainly determined by the temperature difference between bunkering and the receiving tank, pressure of the receiving tank, and amount of remaining LNG.

A Feasibility Study on the Mixed Refrigerant Composition in the Rankine Cycle Empowered by Cold Energy (냉열을 이용한 랭킨 사이클 방식의 발전시스템에서 혼합냉매유체 조성비의 적용한계 분석)

  • Jeong, Moon;Cho, Eunbi;Hwang, Inju;Kang, Choonhyoung
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.3
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    • pp.14-18
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    • 2016
  • The power generation system using cold energy, which evolves in a large amount during the vaporization process of the liquefied natural gas, was designed in favor of the Rankine cycle with a mixed refrigerant as the working fluid. In this study it is intended to identify the allowable limits of the working fluid composition in respect of equipment safety in the Rankine cycle-type power generation system driven by the cold energy. The thermodynamic properties of the working fluid, which is a hydrocarbon mixture, were calculated with the Peng-Robinson model. In the steady state simulation of the power generation system by using a commercial tool Aspen HYSYS, the feed conditions of LNG Test Bed Train No.1 along with some necessary assumptions were incorporated. The results indicated that deterioration of the mechanical performance of the equipment as well as its safety would be brought about if contents of $C_2H_6$ and $C_3H_8$ in the mixture become, respectively, too high or too low.

Effectiveness analysis of pre-cooling methods on hydrogen liquefaction process

  • Yang, Yejun;Park, Taejin;Kwon, Dohoon;Jin, Lingxue;Jeong, Sangkwon
    • Progress in Superconductivity and Cryogenics
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    • v.22 no.3
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    • pp.20-24
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    • 2020
  • The purpose of this analytic study is to design and examine an efficient hydrogen liquefaction cycle by using a pre-cooler. The liquefaction cycle is primarily comprised of a pre-cooler and a refrigerator. The fed hydrogen gas is cooled down from ambient temperature (300 K) to the pre-cooling coolant temperature (either 77 K or 120 K approximately) through the pre-cooler. There are two pre-cooling methods: a single pre-coolant pre-cooler and a cascade pre-cooler which uses two levels of pre-coolants. After heat exchanging with the pre-cooler, the hydrogen gas is further cooled and finally liquefied through the refrigerator. The working fluids of the potential pre-cooling cycle are selected as liquid nitrogen and liquefied natural gas. A commercial software Aspen HYSYS is utilized to perform the numerical simulation of the proposed liquefaction cycle. Efficiency is compared with respect to the various conditions of the heat exchanging part of the pre-cooler. The analysis results show that the cascade method is more efficient, and the heat exchanging part of the pre-coolers should have specific UA ratios to maximize both spatial and energy efficiencies. This paper presents the quantitative performance of the pre-cooler in the hydrogen liquefaction cycle in detail, which shall be useful for designing an energy-efficient liquefaction system.

Characteristics of Cryogenic Cascade Refrigeration Cycle for Liquefaction of Natural Gas with the Pressure Drop of Heat Exchanger (LNG 열교환기의 압력강하에 따른 천연가스 액화용 초저온 캐스케이드 냉동사이클 특성)

  • Yoon, Jung-In;Choi, Kwang-Hwan;Son, Chang-Hyo;Kwag, Jin-Woo;Baek, Seung-Moon
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.6
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    • pp.756-761
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    • 2012
  • Natural gas is converted in to LNG by chilling and liquefying the gas to the temperature of $-162^{\circ}C$, when liquefied, the volume of natural gas is reduced to 1/600 of its standard volume. This gives LNG the advantage in transportation. In this study, the effects of the pressure drop of refrigerant and natural gas in the LNG heat exchanger of cryogenic cascade refrigeration cycle were investigated and then the design criteria for the pressure drop of refrigerant and natural gas of the LNG heat exchanger were proposed. The pressure drop of the cascade liquefaction cycle was investigated and simulated using HYSYS software. The simulation results showed that the pressure drop in the LNG heat exchanger is set to 50 kPa considering the increase in the compressor work and COP of cryogenic cascade liquefaction cycle.

The numerical analysis of performance of OTEC system with vapor-vapor ejector (증기-증기 이젝터를 적용한 OTEC 시스템 성능의 수치적 분석)

  • Yoon, Jung-In;Son, Chang-Hyo;Ye, Byung-Hyo;Ha, Soo Jeong;Choi, In-Soo;Lee, Ho-Saeng;Kim, Hyeon-Ju
    • Journal of the Korean Solar Energy Society
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    • v.34 no.4
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    • pp.45-50
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    • 2014
  • In this paper, the Ocean Thermal Energy Conversion(OTEC) with vapor-vapor ejector is proposed newly. At this OTEC system, a vapor-vapor ejector is installed at inlet of condenser. The vapor-vapor ejector plays a very important role in increasing of the production work of low-stage turbine throughout the decrement of outlet pressure of ejector. The performance analysis is conducted for optimizing the system with HYSYS program. The procedure of performance analysis consists of outlet pressure of high turbine, the mass ratio of working fluid at separator, total working fluid rate, and nozzle diameters of vapor-vapor ejector. The main results is summarized as follows. The nozzle diameter is most important thing in this study. When each nozzle diameter of vapor-vapor ejector is 10 mm, the efficiency of OTEC system with vapor-vapor ejector shows the highest value. So it is necessary to set the optimized nozzle diameters of vapor-vapor ejector for achieving the high efficiency OTEC power system.

Determination of Mixing Ratio of Mixed Refrigerants and Performance Analysis of Natural Gas Liquefaction Processes (혼합냉매 혼합비에 따른 천연가스 액화공정 성능 비교)

  • Kim, Min Jin;Yi, Gyeong Beom;Liu, Jay
    • Korean Chemical Engineering Research
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    • v.51 no.6
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    • pp.677-684
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    • 2013
  • A mixed refrigerant cycle (MRC) has been widely used in liquefaction of natural gas because it is simple and easily operable with reasonable equipment costs. One of the important techniques in MRC is selection of a refrigerant mixture and decision of its optimum mixing ratio. In this work, it is examined whether mixture components (refrigerants) and their mixing ratio influence performance of general MRC processes. In doing this, mixture design and response surface method, which are well-known statistical techniques, are used to find optimal mixture refrigerants and their optimal mixing ratio that minimize total energy consumption of the entire liquefaction process. A MRC process using several refrigerants and various mixing ratios is simulated by Aspen HYSYS and mixture design and response surface method are implemented using Minitab. According to the results, methane ($C_1$), ethane ($C_2$), propane ($C_3$) and nitrogen ($N_2$) are selected as best mixture refrigerants and the determined mixture ratio (mole ration) can reduce total energy consumption by up to 50%.

Performance Comparison of Flooded Seawater Cooling System with respect to Heat Sink Temperature (열원수 온도에 따른 만액식 해수냉각시스템의 성능 비교)

  • Yoon, Jung-In;Choi, Kwang-Hwan;Son, Chang-Hyo;Kang, In-Ho;Kim, Chung-Lae;Seol, Sung-Hoon
    • Journal of Power System Engineering
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    • v.20 no.2
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    • pp.91-96
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    • 2016
  • A fleet consists of a main vessel, light vessels and carrying vessels for purse seine fishery. Carrying vessels contains fish storages to maintain freshness of catches. Currently most carrying vessels applies the cooling system using plain ice though accompanied various shortcomings. Seawater cooling system directly chilling seawater are now in use on carrying vessels in some developed countries to make up for these shortcomings and maximize advantages. This research deals with necessity of seawater cooling systems and establishes system criteria using Aspentech HYSYS program, prior to an experiment of compact-scale seawater cooling system which now in progress of manufacture. Performance comparison on condensation capacity, mass flow rate of working fluid, compressor power input, pump power input and others of the seawater cooling system applying a flooded evaporator is conducted with respect to the temperature of surface seawater varying according to seasons. The result presents that mass flow rate circulating the system is increased about 16.7% as the temperature of surface seawater increases. At the same condition, condensation capacity and compressor input work also increase about 9.8% and 91.2%, respectively.

Energy Conservation and Exergy Comparison of a Fully Thermally Coupled Distillation Column (열복합 증류탑의 에너지 절감과 엑서지 비교)

  • Kim, Byoung Chul;Kim, Young Han
    • Korean Chemical Engineering Research
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    • v.50 no.1
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    • pp.55-60
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    • 2012
  • The energy conservation and exergy loss of a fully thermally coupled distillation commercialized as the divided wall column are compared with those of a conventional two-column system for ternary separation. The used example for the comparison is the benzene-toluene-m-xylene separation process widely used in a petrochemical plant. The design procedure of the fully thermally coupled distillation column is explained, and the energy requirement is compared using the HYSYS. When the same numbers of trays are utilized, the fully thermally coupled distillation column uses 28.2% less energy and 10.4% more exergy loss. The increase of the exergy loss is due to the additional mixing from the bidirectional inter-linking and the temperature elevation in the reboiler from the increased pressure at the bottom of the main column.

The Effect of Thermal Diffusivity on the System Efficiency of a DOTEC Cycle

  • Yoon, Jung-In;Choi, Kwang-Hwan;Kwakye-Boateng, Patricia;Son, Chang-Hyo;Kim, Hyeon-Ju;Lee, Ho-Saeng
    • Journal of Power System Engineering
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    • v.17 no.5
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    • pp.58-63
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    • 2013
  • In this study, the effect of deep ocean condenser inlet temperature ($T_{DOI}$), condenser inlet pressure ($P_{cond,in}$), and thermal diffusivity on system efficiency of some selected refrigerants was analyzed using HYSYS. The proposed DOTEC cycle is similar to the reheat Rankine cycle but eliminates irreversibilities by bleeding a fraction of the steam between certain stages of the turbine. The evaporator inlet mass flow rate, inlet temperature of turbine 1, turbine efficiency and inlet and outlet temperature of heat source were imposed. The working fluids considered are sorted in ascending order of their molecular weights as R717, R600a and R152a. Results indicated that a fluid with a lower boiling point temperature like R717 needs a corresponding high heat source and/or evaporator inlet pressure. Also, the response of thermal diffusivity closely follows the change in TDOI as an increase in $T_{DOI}$ increases $P_{cond,in}$ which reduces thermal diffusivity and system efficiency. Furthermore, the fluid with the nominal boiling point temperature has the highest efficiency with efficiency decreasing with an increase in TDOI.