• 한국재료학회:학술대회논문집
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• 한국재료학회 2001년도 추계 학술발표강연 및 논문개요집
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• pp.165-165
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• 2001

• 한국진공학회:학술대회논문집
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• 한국진공학회 2007년도 제32회 학술대회 초록집
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• pp.174-174
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• 2007

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2018년도 춘계학술대회 논문집
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• pp.54-54
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• 2018

To optimize the deposition parameters of diamond films, the temperature, pressure, and distance between the filament and the susceptor need to be considered. However, it is difficult to precisely measure and predict the filament and susceptor temperature in relation to the applied power in the hot filament chemical vapor deposition (HFCVD) system. In this study the temperature distribution inside the system was numerically calculated for the applied powers of 12, 14, 16 and 18 kW. The applied power needed to achieve the appropriate temperature at a constant pressure and other conditions was deduced, and applied to actual experimental depositions. The numerical simulation was conducted using the commercial computational fluent dynamics software, ANSYS-FLUENT. To account for radiative heat-transfer in the HFCVD reactor, the discrete ordinate (DO) model was used. The temperatures of the filament surface and the susceptor at different power levels were predicted to be 2512 ~ 2802 K, and 1076 ~ 1198 K, respectively. Based on the numerical calculations, experiments were performed. The simulated temperatures for the filament surface were in good agreement with experimental temperatures measured using a 2-color pyrometer. The results showed that the highest deposition rate and the lowest deposition of non-diamond was obtained at a power of 16 kW.

• 한국재료학회지
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• 제28권5호
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• pp.301-307
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• 2018

A boron-doped diamond(BDD) electrode is attractive for many electrochemical applications due to its distinctive properties: an extremely wide potential window in aqueous and non-aqueous electrolytes, a very low and stable background current and a high resistance to surface fouling. An Ar gas mixture of $H_2$, $CH_4$ and trimethylboron (TMB, 0.1 % $C_3H_9B$ in $H_2$) is used in a hot filament chemical vapor deposition(HFCVD) reactor. The effect of argon addition on quality, structure and electrochemical property is investigated by scanning electron microscope(SEM), X-ray diffraction(XRD) and cyclic voltammetry(CV). In this study, BDD electrodes are manufactured using different $Ar/CH_4$ ratios ($Ar/CH_4$ = 0, 1, 2 and 4). The results of this study show that the diamond grain size decreases with increasing $Ar/CH_4$ ratios. On the other hand, the samples with an $Ar/CH_4$ ratio above 5 fail to produce a BDD electrode. In addition, the BDD electrodes manufactured by introducing different $Ar/CH_4$ ratios result in the most inclined to (111) preferential growth when the $Ar/CH_4$ ratio is 2. It is also noted that the electrochemical properties of the BDD electrode improve with the process of adding argon.

• 한국세라믹학회지
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• 제28권10호
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• pp.777-784
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• 1991

Diamond films have been growth by the hot-filament chemical vapor deposition (HFCVD) using CH4 and H2 gaseous mixture on the Si substrate. The experimental results indicated that the deposits were pure diamond and contained no amount of non-diamond phases such as amorphous carbon or graphite. The diamond films were deposited well at the conditions: the filament temperature of 210$0^{\circ}C$, the substrate temperature of 77$0^{\circ}C$, the CH4 concentration of 1.76%, the reactor pressure of 30 torr, and the deposition time of 7 hr. At this growth condition, the maximum deposition rate was 2 ${\mu}{\textrm}{m}$/hr. X-ray diffraction patterns and texture coefficient results showed that preferred orientation of the diamond films was {111} orientation under all experimental conditions.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2017년도 춘계학술대회 논문집
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• pp.118.1-118.1
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• 2017

다이아몬드 코팅은 다이아몬드 자체의 우수한 경도 및 여러 장점을 가진 특성으로 엔드밀과 같은 공구강을 비롯하여 기존 물질의 물리적 경도를 향상 시키는 데 있어서 많은 분야에서 연구 되고 있다. 그 중에서도 활용 방면이 높은 분야는 탄소 섬유 강화 복합체(CFRP)와 같은 난삭재의 절삭가공기술에 있어서 매우 효과적인 성과를 보이고 있다. HF-CVD를 통한 다이아몬드 코팅을 함에 앞서, 전산 해석을 통해 다이아몬드의 코팅에 있어서 결정적인 요소인 온도와 압력을 우선적으로 계산을 하여 다이아몬드가 코팅이 되는 가정 적합한 온도와 압력을 찾은 뒤 실험을 진행 하였다. 전산 해석은 ANSYS Workbench를 이용하여 진행하였다. Workbench내의 프로그램 중 형상을 그리는 것은 Design Modeler, 격자를 구성하는 것은 Mesh, 계산은 FLUENT를 이용하여 진행하였다. 형상의 모델링은 HFCVD장비의 실제모습을 최대한으로 구현하였으며, 다이아몬드 증착 과정에서 일어나는 필라멘트의 온도와 챔버의 냉각 정도 그리고 공정 기체를 적용하여 시뮬레이션을 시행 하였다. 시뮬레이션 결과를 바탕으로 적정 온도 범위와 압력을 기반으로 HF-CVD를 통해 다이아몬드 코팅을 시행 하였다.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2000년도 제18회 학술발표회 논문개요집
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• pp.92-92
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• 2000

Ni을 coating 하지 않은 Si 기판에 바이어스를 인가하여 기존의 아이아몬드 결정입자가 아닌 탄소 튜브와 유사한 whisker 형태의 탄소 막을 Hot filament CVD 법으로 증착하였다. 제작된 시료는 SEM, Raman, 그리고 XRD로 형상과 성분, 그리고 결정구조를 분석하여 전계 방출 소자로 이용하기 위한 기본적인 전계방출 특성을 조사하였다. Raman 스펙트럼에 의한 조사 결과 whisker의 구성성분은 비정질 흑연임을 확인하였다. 증착 시 바이어스 전압이 높아짐에 따라 whisker의 형태가 가늘고 길어지는 경향을 보였으며 CH4 농도와 기판 온도가 증가할수록 whisker의 지금이 커지는 현상을 나타내었다. 방출전류밀도는 가늘고 긴 whisker 일수록 증가하는 경향을 나타내었다. 또한 NH3를 첨가한 결과 매우 뾰족한 원뿔의 형태로 증착되었으며 구동전압이 2 V/$\mu$m의 낮은 값을 나타내었다. 따라서 whisker를 전계 방출 소자로 사용할 경우 구성성분이 흑연이며 그 형태가 침상 또는 원뿔이므로 구동전압이 낮아지고 방출 전류가 증가하는 등 향상된 전계 방출 특성을 나타내었다.

• 한국세라믹학회지
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• 제56권3호
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• pp.269-276
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• 2019

This article reports on the conditions required for the growth of crystalline boron films on silicon substrates by hot filament chemical vapor deposition method. The reactive gas was 3% diborane diluted in hydrogen. The films were characterized by optical, electronic, and atomic force microscopies; x-ray diffraction; and energy dispersive, electron energy loss, Raman, x-ray photoelectron, and Auger spectroscopies. The parameters that affect the morphologies of the films have been investigated. It was concluded that faceted crystals are produced at low B₂H₆ flows and working pressures below 200 mT. α-boron is produced between 530 and 600℃. Deposition outside this range produces thin films with a wide variety of morphologies. This result indicates that the films crystallize through a process called "abnormal or discontinuous grain growth." It is assumed that this is due to the anisotropic surfaces of boron allotropes.

• 한국재료학회지
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• 제13권1호
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• pp.31-35
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• 2003

The intensity is measured as functions of both distance from filament to substrate and $CH_3$OH/($CH_3$OH＋$H_2$O) ratio by OES(Optical Emission Spectroscopy) to investigate the effects of activation species such as $H_{\alpha}$, $H_{\beta}$, H$\Upsilon\;C_3$, CH on diamond film growth.$ H_{\alpha}$ increases as $CH_3$OH composition decreases, while CH increases as $CH_3$OH composition increases. The intensity of $H_{\alpha}$ decreases as the distance increases and that of CH increases as the distance increases. The intensities of other activation species of $H_{\beta}$, H$\Upsilon\;C_3$, do not vary as a function of measured position distance. It varies randomly. It means that various parameters for depositing diamond thin film can be explained by the intensity(density) change of activation species, as a function of the distance of the filament.

• 전기학회논문지
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• 제58권5호
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• pp.1004-1009
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• 2009

Recently, mass spectrometers are widely used for in-situ chemical analysis. It has rapid response and high sensitivity. In this paper, we present the fabrication and test of a cold cathode emitter for micro mass spectrometer using CNTs(Carbon nano tubes). The CNTs have good mechanical, electrical and chemical characteristics. So they have a long life time and strong robustness. The micro mass spectrometer is composed of the glass substrate and the silicon substrate. The glass substrate is constructed by electrodes for TOF(Time-of-flight) which analyze an ion with mass to charge ratio as ion separator. The silicon substrate is highly doped wafer which is patterned for gate electrode and then 100 11m dry etching to grow the CNTs as the electron emitter. The CNTs are grown by HFCVD(Hot filament chemical vapor deposition) with sputtering the catalyst. We successfully attained to grow the CNTs and to test the characteristics.