• Title/Summary/Keyword: Grouting mortar

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Mix Design of Polymer Grouting Mortar for Prepacked Concrete Using Polymer Dispersions (폴리머 디스퍼션을 이용한 프리팩트 콘크리트용 주입 모르타르의 배합에 관한 연구)

  • Jo, Young-Kug;Kim, Wan-Ki
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.5
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    • pp.85-91
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    • 2008
  • Prepacked concrete has recently been used in the special constructions fields such as underwater concrete work, heavy-weight concrete work, underground structure work, partial repair works for damaged reinforced concrete structures. and polymer-modified mortars have been employed as grouting mortars for the prepacked concrete. The purpose of this study is to recommend the optimum mix design of polymer-modified grouting mortars for prepacked concrete. Polymer-modified mortars using SBR and EVA emulsions as admixture of grouting mortars for prepacked concrete are prepared with various mix proportions such as sand-binder ratio, fly ash replacement ratio, polymer-binder ratio. and tested for flowability, viscosity of grouting mortars, bleeding ratio, expansion ratio, flexural and compressive strengths of grouting mortars and compressive and tensile strengths of prepacked concretes. From the test results, it is apparent that polymer-modified mortars can be produced as grouting mortars when proper mix design is chosen. We can design the mix proportions of high strength mortars for prepacked concrete according to the control of mix design factors such as type of polymer, polymer-binder ratio, sand-binder ratio and fly ash replacement ratio. Water-binder ratio of plain mortars for a constant flowability value are in the ranges of 43% to 50%. SBR-modified mortar has a little water-binder ratios compared to those of plain mortar, however, EVA-modified mortar needs a high water-binder ratio due to a high viscosity of polymer dispersion. The expansion and bleeding ratios of grouting mortars are also controlled in the proper value ranges. Polymer-modified grouting mortars have good flexural. compressive and tensile strengths, are not affected with various properties with increasing fly ash replacement to cement and binder-sand ratio. In this study, SBR-modified grouting mortar with a polymer-binder ratio of 10% or less, a fly ash replacement of 10% to cement and a sand-binder ratio of 1.5 is recommended as a grouting mortar for prepacked concrete.

The Effect of contiguous structure by the low slump mortar grouting (저유동성몰탈주입이 주변구조물에 미치는 영향)

  • 천병식;여유현;김진수;지원백
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.10a
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    • pp.398-403
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    • 2002
  • The low slump mortar grouting is widely used in reinforcement of structural foundation and ground improvement in soft ground. It also has merit that construction is possible in insufficient space. In this study, the main purpose is to evaluate effects for contiguous structures that can be happened along with soft ground improvement by the low slump mortar grouting. To estimate these effects, numerical analysis using finite difference method was applied. It was performed to analyze settlement, upheaval and horizontal displacement of surrounding ground and to measure horizontal stress variation by the first and the second grouting in the pile foundation.

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A Study on Ready-Mixed-Mortar for Prestressed Concrete grouting material (PC (Prestressed Concrete) 그라우트용 레미탈에 관한 연구)

  • 박길수;김경덕;이학봉;노현승;이완경
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.888-895
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    • 2000
  • As conventional grouting materials for the sheath such as cement slurry or cement-mortar are mixed and pumped in site, those harden with bleeding or shrinkage and meets low compressive strength. Also the materials haven't always same cements, sand size distributions, additives in site, so those materials have unstable quality properties. We have studies on ready-mixed-mortar for grouting pretensioned or post-tensioned cables and rods to encapsulate the steel so that we have developed a formulation of specially selected, flowable, shrinkage-compensating materials.

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A Study on Basic Properties of Grouting Motars for polymer-Modified preplaced Aggregate Concrete (프리팩트 폴리머 시멘트 콘크리트용 주입 폴리머 시멘트 모르터의 성질에 관한 연구)

  • 이철웅;김완기;조영국;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10a
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    • pp.350-355
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    • 1998
  • Preplaced aggregate concrete in the building fields has recently been used in the partial repair works for damaged reinforced concrete structures, and polymer-modified mortars have been employed as grouting mortars for the preplaced aggregate concrete. The objective of this study is to clear the properties of polymer-modified grouting mortars. Polymer-modified mortars using a polystyrene acrylic(St/Ac) emulsion as grouting mortars for preplaced aggregate concrete are prepared with various mix proportions, and tested for flexural and compressive strengths, adhesion in tension. The flexural strength of emulsion-modified grouting mortars does not give much variation with increasing fly ash replacement for cement and sand-binder ratio. With increasing polymer-binder ratio, the flexural strength and adhesion in tension of St/Ac emulsion-modified grouting mortars increases, become nearly constant or reaches a maximum at a polymer-binder ratio of 5%. From the test results, St/Ac emulsion-modified grouting mortar with a polymer-binder ratio of 5%, a fly ash replacement of 10% for cement and sand-binder ratio of 1.0 is recommended as a grouting mortar for preplaced aggregate concrete.

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Applications of Improved Low-Flow Mortar Type Grouting Method for Road Safety and Constructability in Dangerous Steep Slopes (급경사지 붕괴 위험지역의 도로 안전 및 시공성을 고려한 개선된 저유동 몰탈형 그라우팅공법 적용성 분석)

  • Choi, Gisung;Kim, Seokhyun;Kim, Nakseok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.40 no.4
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    • pp.409-415
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    • 2020
  • Low-flow mortar injection method grouting technology was selected and the traffic area was preserved as much as possible in order to secure safety for road traffic when the outflow and subsidence of landfill occurred due to ground-water, and etc. In particular, the current existing method was newly improved since there are risks of damage such as hydraulic fracturing at the lower part of the road, spilling of soil particles on steep slopes, and bumps on the road due to excessive injection pressure during construction. This study was carried out at the site of reinforcement work on the road as a maintenance work for the danger zone for collapse of the steep slope of the 00 hill, which was ordered from the 00 city 00 province. The improved low-flow mortar type grouting method adopted a new automated grouting management system and especially, it composites the method for grouting conditions decision by high-pressure pre-grouting test and injection technology by AGS-controlled and studied about grouting effect analysis by using new technology. By applying the improved low-flow mortar type grouting method, it was possible to lay the groundwork for road maintenance work such as the prevention of subsidence of old roads, uneven subsidence of buildings and civil engineering structures, and of soil leakage of ground-water spills. Furthermore, the possibility of application on future grouting work not only for just construction that prevents subsidence of old roads but also for various buildings and civil engineering structures such as railroads, subways, bridges, underground structures, and boulder stone and limestone areas was confirmed.

A study on ready-mixed-mortar for prestressed concrete grouting material (PC(Prestressed Concrete)그라우트용 레미탈에 관한 연구)

  • 박길수;전진호;김경덕;이학봉;노현승;이완경
    • Cement Symposium
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    • no.27
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    • pp.54-60
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    • 2000
  • As conventional grouting materials for the sheath such as cement slurry or cement-mortar are mixed and pumped in site, those harden with bleeding or shrinkage and meets low compressive strength. Also the materials haven''t always same cements, sand size d

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Properties of Cement-Asphalt Mortar Grout (시멘트-아스팔트 모르터 충전재의 물성)

  • Jang, Seung-Yup;Jyong, Yong
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.406-411
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    • 2005
  • The Cement-Asphalt Mortar is a mixture of cement and asphalt emulsion, and is utilized as a grouting material for the railway track which is used to fill under-slab space so as to provide a stabilized track support and a tool for adjustment of track level. In addition, the cement-asphalt mortar is unique in that it can provide more resiliency to the track so that one can expect the impact mitigation. To develop the cement-asphalt mortar suitable for the requirements for track grouting material, this study have selected several mixture proportions which can satisfy those requirements and minimize the material segregation, and the properties of those mixtures, such as flowability(flow time), strength and the resistance to freezing-thawing have been tested. According to the test results, the cement-asphalt mortar well satisfies the requirements and it is found that the properties of the cement-asphalt mortar is suitable for the application to the railway track.

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Reinforcement of Building Foundation by the Low Slump Mortar Grout (저유동성 몰탈형 주입재에 의한 건물기초보강)

  • 천병식;고용일;권형석
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.11a
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    • pp.71-76
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    • 2000
  • In generally, grouting consists of injecting a suspension or solution into the voids of soils. The low slump mortar grout has been used in America since 1950's. The Compaction Grouting, the injection of a very stiff under relatively high pressure, form a cylinderical grout support pile. The grout generally does not enter soil pores but remains in homogeneous mass that gives controlled displacement either to compact loose soils, or for lifting of structures, or both. In this paper, on the case of the reinforcement construction of 00 plant that the foundation's bearing capacity is insufficient and is to reinforce the foundation, a study has been peformed to analyze the effectiveness of the ground improvement. The bearing capacity of the Compaction Pile has been verified by the S.P.T and the settlement of the improved ground has been monitored rising the magnetic extensometer.

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A Study on the Deformation of Ground by the Low Slump Mortar Grouting (저유동성 몰탈주입 적용지반의 거동에 관한 연구)

  • Do, Jongnam;Lee, Jinkyu;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.10
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    • pp.5-13
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    • 2010
  • Low slump mortar grouting is widely used in reinforcement of structural foundation and ground improvement in soft ground, and has advantage which construction is possible in insufficient space. However it has been not yet studied sufficiently to estimate the effect of ground improvement in design step and to prove the estimating method. So the method must be developed in order to use the low slump mortar grouting method in various cases. In this study, the field tests were performed in the reclaimed soils to measure the effect of ground improvement. Then it was compared with what was calculated by the existing formula that was formerly suggested. The results show that the value from the formula was similar with the value from the field tests. Also it was proved that the formula was available to estimate the effect of ground improvement in the loose granular soils.

Investigation on the Rheological Properties of Non Shrink Grouting Mortar (무수축 그라우트재의 레올로지 특성 검토)

  • Lee, Gun-Cheol;Kim, Young-Geun;Cho, Byoung-Young;Lee, Jeoung-Yun;Kim, Woo-Jae
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.437-440
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    • 2008
  • This paper discussed the relationship between existing flowability test method and rheology test, and rheological flowable behaviour of Non Shrinkage Grouting Mortar(NSGM) based on rheological aspect. Five different grouting products are chosen and W/P are conformed to recommendation proposed by product company to meet KS F 4044. For rheological properties of NSGM, flowable behaviour can be explained by the assumption of Binghan model. Also, relationship between flowability test and rheology index of NSGM is confirmed based on this test. Increase of funneling time and decrease of flow led to increase rheology index.

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