• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.7
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• pp.1643-1653
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• 1994

To facilitate the manufacturing of dull using CNC grinding machine, the simulation of helical groove machining with given wheel profile and setting condition is necessary. Considering the wheel as a collection of thin disks, the flute configuration is predicted in a cross section perpendicular to the axis and the grinding wheel profile is also predicted to machine the desired helical groove with given setting conditions. Two programs for these processes are developed. Using programs interactively, the helical groove machining process can be predicted more accurately. By clarifying the geometrical relation between the shape of cutting edge and the flute configuration in the cross section which is perpendicular to drill axis, it becomes possible to predict the necessary cross sectional shape of wheel for desired drill cutting edge shape. Some factors for the software are considered concerning prediction of accuracy and computing time.

• Journal of Korean Society of Occupational and Environmental Hygiene
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• v.1 no.2
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• pp.154-163
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• 1991

Particulate matter exposure leva1 of welders and grinding workers was evaluated in Banwol and Changwon industry complexes. Full period single sample and full period consecutive samples were collected with personal air samplers attached to workers. Compliance difference with 8-hour time weighted average (TWA) was compared by Korean strategy and the classification system recommended by OHSA for employee exposure to particulates. And difference of compliance was compared according to precision of measurement and analysis (total precision). Compliance rate was depended on the total precision, therefore, quality control of measurement and analysis was important.

• Journal of the Korean Ceramic Society
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• v.35 no.2
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• pp.115-122
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• 1998

The effect of sintering conditions on the sinterability for silicon nitride has been studied by many in-vestigators. However the effect of sintering conditions on the machinability which is the major barrier to the field applications of the ceramic components has not been fully studied. In this study the sintering con-ditions such as temperature gas pressure and time in silicon nitride were varied. The physical and mechan-ical properties of the gas pressure sintered (GPS) silicon nitride were measured. The optimum mi-crostructure of silicon nitride with the excellent machinability was investigated by MFG(magnetic-fluid grinding) technique. An attempt was made to figure out how the mechanical properties influence upon the machinability of silicon nitride ball.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.453-454
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• 2006

This paper describes a processing verification technique for developing about end-milling cutters. Developed software is processing verification module for manufacturing. By using cutting simulation method, we can obtain center points of finding wheel via Boolean operation between a grinding wheel and a cylindrical workpiece. The obtained CL data can be used for calculating NC data. After then, we can simulate by using designed grinding machine and NC data. This research has been implemented on a commercial CAD system by using the API function programming. The operator can evaluate the cutting simulation process and reduce the time of design and manufacturing.

• Journal of Powder Materials
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• v.7 no.1
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• pp.6-11
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• 2000

Two kinds of Bi2Te3 powders, pure Bi2Te3/2vol.%ZrO2, have been prepared by a mechanical grinding process process. Effect of mixing of the powders on thermoelectric of the sintered body has been investigated by measuring Seebeck Coeffcient, specific electric resistivity and thermal conductivity. With an increase in the weight fraction of the Bi2Te3/2vol.%ZrO2 powder from 0 to 40wt.%. Especially, the figure of merit of the mixedBi2Te3 sintered body increases and thereafter dedreases above 40wt.%. Especially. the figure of merit of the mixed Bi2Te3 sintered bodies with mixing of Bi2Te3/2vol.%ZrO2 powder increased about 1.3time in comparison with the value of the specimen before mixing. Mixing of two kinds of Bi2Te3 powders which have different theramal and electric propertries with each other seemed to be useful methob to increase the figure of merit of Bi2Te3 sintered body.

• Proceedings of the KIEE Conference
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• 2002.07d
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• pp.2537-2539
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• 2002

This paper presents an in-process measurement system for shaft radius measurement during grinding process. This system does not require to stop the grinding process, which can enhance productivity and quality. For data analysis, the measurement system is modeled as a linearized discrete form where the states with noise are estimated by an extended Kalman filter. This system has been validated through simulations and experiments.

• 한국전기화학회:학술대회논문집
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• 2003.07a
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• pp.193-197
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• 2003

Mixture of $Ni(OH)_2-Mg(OH)_2$ used as the precurs was treated by mechnochemical(MC) and hand grinding process. Carbon nanofibers(CNF) were prepared using CVD process with the above prepared catalyst. CNFs with a uniform diameter were obtained with MC process treated catalyst, and the diameter could be controlled by tuning the grinding time. CNF bundles with close coalescence were produced with MC treated catalyst. After purification of CNFs and loading with Pt, they were used in fuel cell as the cathode catalyst support. The performance with carbon nanofibers prepared using ground mixture was found to be better than that prepared using unground mixture, which is attributed to the homogeneous CNFs with small diameter and specific interaction between Pt and CNFs.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.18 no.5
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• pp.469-476
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• 2009

Hard facing overlay welding in high chromium carbide is a representative way of extending the fatigue life or recompensing damage, because workpiece surface is uniformly overlay-welded by alloy material. In general, grinding process is currently used for finish due to hardness of weld material. The development of tool material, such as PCBN, has made it possible to use turning instead of grinding. There are many advantages of hard Owning, as lower equipment costs, shorter setup time, fewer process steps, higher material removal rate, better surface integrity and the elimination of cutting fluid. In this paper, machining characteristics and cutting performance are examined to investigate turning possibility of overly welding in high chromium carbide.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.321-322
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• 2006

Nano-structured ceramics, which consist of structural elements with nanometer-size crystallites, are expected to show various unusual properties. We developed the novel nano-structured ceramics which consists of $Si_3N_4$ and TiN and a self-lubricant material. The ceramics was fabricated by powder metallurgy process using mechano-chemical grinding process and short-time sintering process. Each grain size of matrix and the self-lubricant particle was under about 50 nm and a few namometer. It showed high wear resistance and low friction coefficient by controlling of microstructure.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.9
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• pp.61-67
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• 2017

Research into the selection of suitable materials and the development of fast processing methods for press die manufacturing is absolutely necessary to reduce the production time and cost. In particular, knowledge of its heat properties must be considered whendeveloping a long press die. Generally, as the main component materials of press dies, Cr, W low alloy tool steel, high carbon-high chrome steel, high speed steel, etc., are used as thetooling steel for the cold die. Machine tools and wire-cut electric discharge machining are mainly used for processing the press die parts. There are many differences in the machining time and life cycle of die parts depending on the machining process. The parts produced by milling and grinding have a high manufacturing time and cost with a long life cycle, while thosemade by milling and wire-cut discharge machining have areduced manufacturing time and cost,whereastheir die life cycle is reduced. Therefore, in this study, we will discuss amethod of improving the life cycle of the die parts by using heat treatment as a processing method that reduces the manufacturing time and cost. SEM, EDS analysis and the surface roughness analysis of the surface and center of the workpiece are used for analyzing the specimens produced by three machining methods, viz. milling - grinding, milling - wire cut discharge, and milling - wire cut discharge - heat treatment. A method of making die parts having the same life cycle as those produced by milling - grinding is developed with the milling - wire cut discharge - high temperature tempering method.