• 제목/요약/키워드: Grinding program

검색결과 41건 처리시간 0.028초

고능률 단공정 연소시 연소온도에 관한 연구 (A Study on Grinding Temperature in High Effect Grinding)

  • 김남경;안국찬
    • 한국안전학회지
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    • 제7권4호
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    • pp.13-21
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    • 1992
  • The purpose of this reserch is to suggest grinding temperature for high effect grinding and to clarify the sufficient grinding heat by experiment and theory(developed finite element program). Main results to be obtained are as follows : 1) The grinding temperature distribution by F. E. M is comparatively in good apreement with the experimental results. 2) The up cut grinding method of grinding methods is decreased burning effect. 3) Regardless of the table speed on the temperature distribution in grinding surface layer, cooling effect is about 6-8times when developed nozzle is used.

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보정 가공 프로그램을 활용한 비구면 형상정밀도 향상에 관한 연구 (The Performance Improvement of the Aspheric Form Accuracy by Compensation Machining Program)

  • 박요창;양순철;김건희;이영호
    • 한국기계가공학회지
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    • 제4권2호
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    • pp.10-15
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    • 2005
  • For the development of compensation machining program, ultra precision grinding used in ultra precision machine and corrective machining was studied. We explored a new rough grinding technique on optical material such as zerodur. The facility used is a polishing machine with a custom grinding module and a range of diamond resin bond wheel. Surface roughness and form accuracy are measured by surface measurement equipment(Form Talysurf series2). Our compensation machining program has complied with a target of producing surface roughness better than $0.05{\mu}m$ Ra and form accuracy of around $0.05{\mu}m$ Rt and has been unveiled as a work-hour model.

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등속조인트의 공정설계 및 연삭에 관한 연구 (A study on grinding and process design of Constant Velocity)

  • 김우강;고준빈;변동해
    • 한국기계가공학회지
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    • 제9권4호
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    • pp.8-13
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    • 2010
  • The constant velocity internal grinding is a popular process for studying axle machine design and process in automobile industry. In this study, The program which gives the data of wheel size and truing diameter of ball groove is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of constant velocity joint were investigated with respect to grinding feed, cutting depth, grinding time. At machine failure, the results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding depth, grinding speed and grinding time.

Force Modeling and Machining Characteristics of the Intermittent Grinding Wheels

  • Kwak, Jae-Seob;Ha, Man-Kyung
    • Journal of Mechanical Science and Technology
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    • 제15권3호
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    • pp.351-356
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    • 2001
  • In the surface grinding operations, the grinding fluid cannot be supplied sufficiently in the cutting zone. Temperature generated in the cutting zone increases rapidly and causes thermal damage such as burning on the surface of a workpiece. To reduce thermal damage, the intermittent grinding wheels, which have an excellent cooling effect, have been applied. This paper describes machining characteristics by using intermittent grinding wheels. The grinding force of the intermittent wheels has been simulated by the SIMULAB, which is a program for simulating dynamic systems. Using the intermittent grinding wheels, the characteristics of grinding force, temperature, surface roughness, and geometric error have been evaluated experimently.

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연삭 가공시 공작물의 열변형과 새로운 노즐의 개발 (Development of the New Type Nozzle and the Thermal Deformation at Workpiece in Grinding)

  • 김남경;안국찬
    • 한국안전학회지
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    • 제11권3호
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    • pp.10-19
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    • 1996
  • Grinding temperature and thermal deformation(dimensional error) are studied theoretically and experimentally. The propose of this research is clarified loading phenomena and residual stress In order to guide nozzle's efficiency. The main results to be obtained are as follows ; 1) When grinding condition Is high efficient grinding, FEM program is developed about grinding heat and dimensional error. 2) Thermal deformation depend on temperature distribution is in good agreement with experimental results in case of little grinding energy flux but is comparatively in good agreement with in case of large (3.5$\times$10$^{6}$ J/m). 3) In terms of high efficient grinding at field(table speed 4m/min), grinding fluid (dilution 5/100) obtained a good workpiece quality and decreased a grinding temperature. 4) A surface roughness, dimensional error, residual stress and loading phenomena with guide nozzle are decreased and these results obtained a good workpiece quality.

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ELID 연삭 모니터링 시스템의 개발과 구조 세라믹스 적용 사례 (Development of ELID Monitoring System and its Application to ELID Grinding of Structural Ceramics)

  • 곽태수;김경년;곽인실
    • 한국정밀공학회지
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    • 제30권12호
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    • pp.1245-1251
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    • 2013
  • This study has focused on development of ELID monitoring system and its application to ELID grinding of structural ceramics. ELID monitoring system was consisted of grinding equipment, ELID power supply, grinding wheel, electrode and monitoring program. It can give a real time data to check spindle grinding resistance, wheel revolution, dressing current and voltage in ELID grinding process. The performance of developed system was evaluated by applying to grinding of structural ceramics, silicon carbide and alumina. As the results of experiments, monitored data for spindle resistance and ELID dressing current was useful to check steady-state ELID grinding process. From the comparison of spindle resistance between ELID grinding and conventional grinding process according to change of depth of cut, it could be confirmed that the spindle resistance in ELID grinding was lower than conventional grinding process.

수치제어 데이터와 오프라인 프로그램을 이용한 연마 로봇 시스템 개발 (The Development of Grinding Robot System Using NC data and Off-line Programming)

  • 오영섭;유범상
    • 한국정밀공학회지
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    • 제16권3호통권96호
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    • pp.9-17
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    • 1999
  • This paper presents a method of grinding and polishing automation of precision die after CNC machining. The method employs a robot system equipped with a pneumatic spindle and a special abrasive film pad. The robot program is automatically generated off-line program form a PC and downloaded to robot controller. Position and orientation data for the program is supplied form cutter contact (CC) data of NC machining process. This eliminates separate robot teaching process. This paper aims at practical automation of die finishing process which is very time consuming and suffering from shortage of workpeople. Time loss due to changeover from one product to another is eliminated by PC off-line programming exploiting appropriate NC machining data. Dextrous 6-axis robot with rigid wrist and simple tooling enables the process applicable to larger, rather complex 3 dimensional free surfaces.

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연마 로붓용 자동공구교환장치와 Windows환경에서의 통합용 프로그램 개발 (The Development of Automatic Tool Change System for Polishing Robot and Windows-Environment Integration Program for Application)

  • 박상민;안종석;송문상;김재희;유범상
    • 한국정밀공학회지
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    • 제20권7호
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    • pp.147-154
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    • 2003
  • An effective die-polishing robot system is developed. ATC (Automatic Tool Change), tool posture angle control, and robot program for polishing application are developed and integrated into a robotic system that consists of a robot, pneumatic grinding tool, and grinding abrasives (papers and special films). ATC is specifically designed to exchange whole grinding tool set for complete unmanned operation. A tool posture angle control system is developed for the tools to maintain a specified skew angle rather than right angle on the surface for best finishing results. A PC and the robot controller control ATC and tool posture angle. Also, there have been more considerations on enhancing the performance of the system. Elastic material is inserted between the grinding pad and the holder for better grinding contact. Robot path data are generated automatically from the NC data of previous machining process.

초미세 고기능 동축가공 연삭 시스템의 구조 최적화 및 특성 평가 (Structural Optimization and Performance Evaluation of Ultra Precision Co-axial Ferrule Grinding Machining System)

  • 안건준;이호준;김기주;김기환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.559-560
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    • 2006
  • Fiber optic connector, ferrule, is a device to connect and align fiber optics cable on fiber-optic communication system. In general $ZrO_2$ ceramic ferrule is manufactured by grinding process because the demands precision is very high. For the precision grinding machining, it is very important that structure of co-axial ferrule grinding system is optimized. In this paper, Structural analysis was performed to analyze bed and frame structure of co-axial grinding machine. Deformation and modal analysis for natural frequency was performed using ANSYS design space program to analyze structural characteristics. New improved model of bed and frame structure was proposed based on initial basic model. Therefore, we estimated the structural characteristics precision co-axial grinding machining system.

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