• 제목/요약/키워드: Grinding process

검색결과 827건 처리시간 0.026초

Ferrite-Bainite dual phase 강의 피로균열진전 특성 평가 (A Study of Fatigue Crack Growth Behaviour for Ferrite-Bainite Dual Phase Steel)

  • 김덕근;조동필;오동진;김명현
    • Journal of Welding and Joining
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    • 제34권1호
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    • pp.41-46
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    • 2016
  • With the recent increase in size of ships and offshore structures, there are more demand for thicker plates. As the thickness increases, it is known that fatigue life of the structures decrease. To improve the fatigue life, post weld treatments techniques, such as toe grinding, TIG dressing and hammer peening, are typically employed. However, these techniques require additional construction time and production cost. Therefore, it is of crucial interest steels with longer fatigue crack growth life compared to conventional steels. This study investigates fatigue crack growth rate (FCGR) behaviours of conventional EH36 steel and Ferrite-Bainite dual phase EH36 steel (F-B steel). F-B steel is known to have improved fatigue performance associated with the existence of two different phases. Ferrite-Bainite dual phase microstructures are obtained by special thermo mechanical control process (TMCP). FCGR behaviours are investigated by a series of constant stress-controlled FCGR tests. Considering all test conditions (ambient, low temperature, high stress ratio), it is shown that FCGR of F-B steel is slower than that of conventional EH36 steel. From the tensile tests and impact tests, F-B steel exhibits higher values of strength and impact energy leading to slower FCGR.

USE OF NEAR INFRARED FOR THE QUANTITATIVE ANALYSES OF BAUXITE

  • Walker, Graham S.;Cirulis, Robyn;Fletcher, Benjimin;Chandrashekar, S.
    • 한국근적외분광분석학회:학술대회논문집
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    • 한국근적외분광분석학회 2001년도 NIR-2001
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    • pp.1171-1171
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    • 2001
  • Quantitative analysis is an important requirement in exploration, mining and processing of minerals. There is an increasing need for the use of quantitative mineralogical data to assist with bore hole logging, deposit delineation, grade control, feed to processing plants and monitoring of solid process residues. Quantitative analysis using X-Ray Powder Diffraction (XRD) requires fine grinding and the addition of a reference material, or the application of Rietveld analysis to XRD patterns to provide accurate analysis of the suite of minerals present. Whilst accurate quantitative data can be obtained in this manner, the method is time consuming and limited to the laboratory. Mid infrared when combined with multivariant analysis has also been used for quantitative analysis. However, factors such as the absorption coefficients and refractive index of the minerals requires special sample preparation and dilution in a dispersive medium, such as KBr to minimize distortion of spectral features. In contrast, the lower intensity of the overtones and combinations of the fundamental vibrations in the near infrared allow direct measurement of virtually any solid without special sample preparation or dilution. Thus Near Infrared Spectroscopy (NIR) has found application for quantitative on-line/in line analysis and control in a range of processing applications which include, moisture control in clay and textile processing, fermentation processes, wheat analysis, gasoline analysis and chemicals and polymers. It is developing rapidly in the mineral exploration industry and has been underpinned by the development of portable NIR spectrometers and spectral libraries of a wide range of minerals. For example, iron ores have been identified and characterized in terms of the individual mineral components using field spectrometers. Data acquisition time of NIR field instruments is of the order of seconds and sample preparation is minimal. Consequently these types of spectrometers have great potential for in-line or on-line application in the minerals industry. To demonstrate the applicability of NIR field spectroscopy for quantitative analysis of minerals, a specific example on the quantification of lateritic bauxites will be presented. It has been shown that the application of Partial Least Squares regression analysis (PLS) to the NIR spectra can be used to quantify chemistry and mineralogy in a range of lateritic bauxites. Important, issues such as sampling, precision, repeatability, and replication which influence the results will be discussed.

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양이온성 고분자로 처리한 무기입자에 대한 플렉소그라피 잉크의 흡착 (Adsorption of Flexography Ink on Inorganic Particles Patched with Cationic Polymer)

  • 정영빈;김진우;오규덕;윤혜정;이학래
    • 펄프종이기술
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    • 제44권5호
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    • pp.8-13
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    • 2012
  • The flexography ink has disadvantage in a deinking process because it tends to form too fine particles in alkali condition to be removed in flotation deinking. The influence of pH conditions on the particle size of phthalocyanine cyan ink used for flexo-printing was investigated to see the effect of pH conditions on flexography ink dispersion. Flexography ink particles prepared by grinding dried ink films were used in this experiment. Greater reduction of the ink particle size was noticed under alkaline pH condition, which was attributed to dissolution of resin component of the ink. Adsorption behavior of flexography ink onto pigment particles was examined using clay and talc as substrate pigments. Pretreatment of inorganic pigments with a cationic poly-DADMAC increased the surface adsorption of flexography ink particles, which improved the removal of the inks by centrifugal sedimentation of inorganic pigments. Most efficient removal of the ink particles was achieved when an optimal addition level of the cationic polymer was used for pretreatment of inorganic pigments, and this optimal addition level corresponds to the surface saturation point of the polyelectrolyte. Adsorption of flexography ink particles onto inorganic pigments improved the ink removal in flotation deinking since the pigment particles has the optimal particle size for flotation deinking.

산업용지의 벌크 향상 및 건조에너지 절감을 위한 분말상 첨가제 제조기술 개발 (I) - 신규 유기물질 맥주박의 화학적.물리적 특성 평가 - (Development of New Powdered Additive and Its Application for Improving the Paperboard Bulk and Reducing Drying Energy (I) -Analysis of Chemical and Physical Properties of Brewers Grain -)

  • 이지영;김철환;최재성;김병호;임기백;김다미
    • 펄프종이기술
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    • 제44권2호
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    • pp.58-66
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    • 2012
  • Brewers grain is a byproduct of beer brewing and consists primarily of grain husks, pericarp, and fragments of endosperm. Although this material is consumed by animals and used as fertilizer, a large amount of brewers grain is simply discarded. Therefore, new methods for utilizing this fibrous resource should be pursued. In this study, we examined the potential utilization of brewers grain as an additive in the paperboard industry by determining the chemical composition of brewers grain and the physical properties of brewers grain powders after grinding with two types of grinders. We found that brewers grain had a lower holocellulose content and higher lignin content and intermediate ash content when compared to other biomass materials, and did not contain any contaminants that would interfere with the papermaking process. Particles had a higher fiber length, less fiber width, and narrower shape factor distribution when ground by a blender type grinder than by a pin crusher type grinder. The blender type grinder was concluded to make regular brewers grain particles appropriate for papermaking.

PbTe 열전재료의 기계적 합금화 거동 (Mechanical alloying behavior of PbTe thermoelectric materials)

  • 오태성;최재식;현도빈
    • 한국재료학회지
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    • 제5권2호
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    • pp.223-231
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    • 1995
  • 열전발전용 재료인 PbTe의 밀링 시간, 볼과 분말의 무게비에 따른 기계적 합금화 거동을 연구하였다. Pb와 Te 분말을 볼과 분말의 무게비 2 : 1에서 2분간 기계적 합금화 함으로써 PbTe 금속간 화합물의 형성이 완료되었다. 밀링 공정중 vial 표면 온도의 in situ 측정에서 기계적 합금화에 의한 PbTe 금속간 화합물의 형성이 분말 계면에서의 확산 공정보다는 합금화 반응이 자발적으로 전파하는 자전 반응에 의하여 이루어지는 것을 알 수 있었다. 기계적 합금화로 제조한 PbTe 합금분말의 격자상수는 0.6462nm로 용해 및 분쇄법으로 제조한 PbTe 분말에서 보고된 값인 0.6459nm와 잘 일치하였으며, 밀링 시간의 증가 및 볼과 분말의 무게비의 변화에 의하여 변하지않았다.

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5축 가공에 의한 SCM415 롤러 캠 개발과 표면조도 연구 (A Study on the Development and Surface Roughness of Roller Cam SCM415 by 5-Axis Machining)

  • 김진수;이동섭;강성기
    • 한국정밀공학회지
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    • 제30권4호
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    • pp.397-402
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    • 2013
  • In this study, we carried out the each lines of section, using GC (green silicon carbide) whetstone, the SCM415 material which separated by after and before heat treatments process, in 3+2 axis machining centers for integrated grinding after cutting end mill works, the spindle speed 8000 rpm and feed rate 150 mm/min. For the analysis of the centerline average roughness (Ra), we measured by 10 steps stages. Using Finite element analysis, we found the result of the load analysis effect of the assembly parts, when applied the 11 kg's load on both side of the ATC (Automatic tool change) arm. The result is as follows. For the centerline average roughness (Ra) in the non-heat treatment work pieces, are appeared the most favorable in the tenth section are $0.510{\mu}m$, that were shown in the near the straight line section which is the smallest deformation of curve. In addition, the bad surface roughness appears on the path is to long by changing angle, the more inclined depth of cut, because the chip discharging is not smoothly.

유기산(有機酸)을 이용(利用)한 Aluminum Hydroxide의 미량원소(微量元素) 제거연구(除去硏究) (A Study on the Removal of Minor Elements from Aluminum Hydroxide with Organic Acids)

  • 이화영;조성백
    • 자원리싸이클링
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    • 제17권5호
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    • pp.44-51
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    • 2008
  • 본 연구에서는 국산 99.7%순도의 수산화알루미늄을 대상으로 미량원소로 함유되어 있는 Na, Ca및 Fe의 제거실험을 수행하였다. 용출액으로는 유기산인 oxalic acid와 citric acid를 사용하였으며 수산화알루미늄은 초기 입도가 서로 다른 2종류의 시료를 사용하였다. 수산화알루미늄의 미립화를 위해 ball mill을 사용하여 미분쇄 실험을 수행하였으며, 용출조건에 따른 미량원소의 용출특성을 조사하였다. 실험결과 0.1$\sim$1.0mole/l 농도범위에서 oxalic acid에 의한 원소 용출율이 citric acid보다 높은 것으로 나타났으며, 유기산 농도가 증가할수록 또한 반응온도가 증가할수록 원소의 용출율은 증가하였다. 미분쇄 공정시 순수한 물에 의한 Na의 용출율은 약 45%에 달해 aluminum hydroxide에 함유된 Na성분의 상당 부분은 수용성 화합물인 것으로 확인되었다.

표고버섯 균사체 식이섬유 소재의 물리적 특성 (Physical Properties of the Dietary Fiber Prepared from Lentinus edodes Mycelia)

  • 이병우;김태종;최수현;임근형;유무영
    • 한국식품과학회지
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    • 제27권2호
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    • pp.147-150
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    • 1995
  • 새로운 DF 소재 개발을 위하여 표고버섯 균사체 발효 후 산출되는 식이섬유의 물리적 특성을 검토한 결과 일반성분의 함량은 조단백질 16.16%, 조지방 2.96%, 조회분 3.25% 그리고 탄수화물은 77.63%로 나타났으며 total dietary fiber는 54.5%이었다 물리적 특성으로 40 mesh pass에서 보수성은 7.39g water/g sample이며, 보유성은 2.03g oil/g sample이다. 또 $40{\sim}80{\;}mesh$에서 보수성은 평균 7.80g water/g sample이며, 보유성은 2.77g oil/g sample로 나타났다. 한편 안정제로 사용되는 pectin을 첨가한 점도변화에서 식이섬유의 입자크기에 관계없이 pectin의 사용량이 증가할수록 점도가 증가하는 경향이다.

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분쇄방법에 따른 구리프탈로시아닌 입자크기 및 결정구조 변화 (Effect of Grinding Methods on Particle Size and Crystalline Structure of Copper Phthalocyanine)

  • 이정세;이학성
    • 공업화학
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    • 제18권1호
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    • pp.41-47
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    • 2007
  • Wyler법으로 제조된 구리프탈로시아닌(Cupc)을 kneader, attritor, SC-mill 및 acid pasting법으로 미분쇄하여 입자 크기, 모양, 결정구조를 비교하였다. Cupc 표준물질은 산업적으로 우수한 acid pasting, kneader법으로 제조하여 사용하였고, attritor, SC-mill로 분쇄한 후, 입도분석기, 전자현미경(SEM), X-선 회절스펙트럼(XRD)으로 입자특성을 분석하여 상호 비교하였다. SC-mill의 경우, 분쇄시간에 따라 입도분석기와 전자현미경으로 측정하였을 때, 90 min간의 분쇄시간 까지는 입자크기가 감소하였으나 그 이후부터는 Cupc의 강한 응집으로 평균입자크기가 증가하였다. Attritor로부터 건식 분쇄한 Cupc는 강한 응집에 의해 입도분석기로 입자크기를 측정할 수 없었지만, XRD peak intensity로부터 최적분쇄시간을 간접적으로 예측할 수 있었다.

두유(豆乳)의 현탁안정성에 관한 연구 (Studies on Stability of Soymilk Suspension)

  • 김은수;조재선
    • 한국식품과학회지
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    • 제22권3호
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    • pp.312-318
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    • 1990
  • 두유제품을 저장하는 동안 단백질 등의 침전과 지방질의 크림층이 분리되는 현상에 미치는 두유제조 조건의 영향을 검토하기 위해서 분쇄, 균질처리 및 열처리조건이 두유의 현탁안정성에 미치는 영향을 조사하였다. 먼저 $20^{\circ}C$의 물로 마쇄한 것을 blanching시 온도에 반비례하여 질소 용해도지수가 현저히 감소하였으나 $80^{\circ}C$의 물로 마쇄하는 경우 그 감소폭이 $20^{\circ}C$의 경우보다 적었다. 침지 대두를 분쇄하여 단백질 입자가 $53{\mu}$에서 $8{\mu}$으로 작아질수록 침전량이 감소하여 두유의 현탁안정성이 증가하였고 균질처리를 1회한 것보다는 2회 반복처리 한 것이 안정성이 증가하였으며 1회 처리시는 입자의 크기에 따라 차이가 심하였지만 2회 처리시는 그 차이가 감소되었다. 균질처리시 1단계 처리압력이 $200kg/cm^2$까지는 안정성이 증가하였고 팜유를 첨가하여 균질처리를 할 때의 온도가 $80^{\circ}C$까지 온도를 높일수록 안정성이 증가하였다. 두유제품을 살균할 때 열처리온도가 $120{\sim}125^{\circ}C$에서 30분 이상 열처리시에는 안정성이 급격히 감소되었다.

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