• 제목/요약/키워드: Grinding of glass

검색결과 110건 처리시간 0.031초

비구면 유리렌즈 열변형 보정에 관한 연구 (A Study on Thermal Deformation Compensation in the Molding of Aspheric Glass Lenses)

  • 이동길;김현욱;차두환;이학석;김혜정;김정호
    • 한국정밀공학회지
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    • 제27권5호
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    • pp.22-26
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    • 2010
  • Recently, due to the tremendous growth of media technology, demands of the aspheric glass lens which is a high-performance and miniaturized increase gradually. Generally, the aspheric glass lens is manufactured by Glass Molding Press (GMP) method using tungsten carbide (WC) mold core. In this study, the thermal deformation which was occurred by GMP process was analyzed and applied it to compensate the aspheric glass lens. The compensated lens was satisfied that can be applied to the actual specifications.

비구면 Glass 렌즈 성형용 초경합금 코어면 Re-Ir 코팅 효과 (Re-Ir Coating Effect of WC Core Surface for Aspheric Glass Lens Molding)

  • 김현욱;김상석;김혜정;김정호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
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    • pp.441-441
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    • 2007
  • As Rhenium-Iridium{Re-Ir) coating possesses such features as, high hardness, high elasticity, abrasion resistance and chemical stability, there have been exerted continuous efforts in research works in a variety of fields, and this technology has also been applied widely to industrial areas. In this research, the optimal grinding condition was identified using Microlens Process Machine in order to contribute to the development of aspheric glass lens for mobile phone module having 3 mega pixel and 2.5X zoom, and molding core(WC) was manufactured having performed ultra-precision machining. Effects of Re-Ir coating on form accuracy (P-V) of molding core and surface roughness(Ra) were measured and evaluated.

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On-Off Type Mechanofluorochromism of a Novel Fluorescent Amorphous Molecular Material, N-{4-[Bis(4-methylphenyl)amino]benzylidene}aniline

  • Manabe, Satoshi;Nagata, Eisuke;Nakano, Hideyuki
    • Rapid Communication in Photoscience
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    • 제3권2호
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    • pp.38-41
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    • 2014
  • The title compound (BMBZA) was designed and synthesized as a novel fluorescent amorphous molecular material. BMBZA was found to exhibit solvatofluorochromism and to readily form an amorphous glass by cooling the melt on standing. In addition, the morphological change from crystalline state to amorphous one could be induced by mechanical grinding. Although fluorescence was scarcely observed for the crystalline sample of BMBZA, the grinding the sample was found to enhance the fluorescence emission, that is, BMBZA exhibited on-off type mechanofluorochromism.

Plate 가열방식 유리렌즈 성형공정해석을 위한 PBK40 소재의 유동 특성에 관한 연구 (A Study on Flow Characteristics of PBK40 for Glass Lens Forming Process Simulation Using a Plate Heating Type)

  • 장성호;윤길상;신광호;이영민;정우철;강정진;정태성;김동식;허영무
    • 한국정밀공학회지
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    • 제24권4호
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    • pp.115-122
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    • 2007
  • Recently, remarkable progress has been made in both technology and production of optical elements including aspheric lens. Especially, requirements for machining glass materials have been increasing in terms of limitation on using environment, flexibility of material selection and surface accuracy. In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric lenses requiring high accuracy and having complex profile was rather difficult. In such a background, the high-precision optical GMP process was developed with an eye to mass production of precision optical glass parts by molding press. This GMP process can produce with precision and good repeatability special form lenses such as camera, video camera, aspheric lens for laser pickup, $f-\theta$ lens for laser printer and prism, and me glass parts including diffraction grating and V-grooved base. GMP process consist a succession of heating, forming, and cooling stage. In this study, as a fundamental study to develop molds for GMP used in fabrication of glass lens, we conducted a glass lens forming simulation. In prior to, to determine flow characteristics and coefficient of friction, a compression test and a compression farming simulation for PBK40, which is a material of glass lens, were conducted. Finally, using flow stress functions and coefficient of friction, a glass lens forming simulation was conducted.

카메라폰 모듈용 비구면 Glass렌즈의 성형 및 광학특성 평가 (Molding and Optical Evaluation of Aspheric Glass Lenses for Camera Phone Module)

  • 김혜정;차두환;김정호
    • 한국산업정보학회논문지
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    • 제12권3호
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    • pp.124-131
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    • 2007
  • 3 Megapixel, 2.5배 Zoom 카메라폰 모듈용 광학계 중 비구면과 평면으로 설계된 평볼록형 비구면 Glass렌즈를 고온압축성형법으로 제작하였다. 제작된 비구면 Glass 성형렌즈의 성능은 성형렌즈의 형상정도(PV) 전사성과 해상도로 평가하였다. Glass렌즈 성형용 몰드의 형상정도(PV)는 비구면의 경우 $0.127\;{\mu}m$, 평면의 경우 $0.168\;{\mu}m$이었고, 성형된 렌즈의 형상정도(PV)는 비구면의 경우 $0.205\;{\mu}m$, 평면의 경우 $0.223\;{\mu}m$90{\sim}95%$의 전사정도를 보였다. 성형렌즈의 해상도 평가를 위해 렌즈의 MTF[Contrast]를 측정하였다. 공간주파수 80 lp/mm에서 Contrast가 32.9%을 보였으며, 이 값은 렌즈 광학설계의 전산모사에서 얻어진 Contrast 33%에 근사한 값으로 성형렌즈의 해상도 특성이 우수함을 알 수 있었다.

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순차이송방식 GMP 공정에서 공정변수가 유리렌즈 성형성에 미치는 영향 (Effect of the Molding Conditions on Formability in Progressive Glass Molding Press)

  • 정태성;박규섭;김동식
    • 소성∙가공
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    • 제18권8호
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    • pp.633-639
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    • 2009
  • Remarkable progress had been made in both technology and production of optical elements including aspheric lens. In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric lenses requiring high accuracy and having complex profile was rather difficult. Against such a background, the high-precision optical GMP process was developed with an eye on mass production of precision optical glass pasts by molding press. This GMP process can produce with precision and good repeatability special form lenses such as for cameras, video cameras, aspheric lenses for optical items. In this study, Design Of Experiment(Taguchi method) was adopted to find a tendency of molding conditions that influence formability. Three main factors for molding conditions were selected based on pressure at pressing stage and temperature, pressure at cooling stage. Also, the DOE was carried out and the interference patterns were measured to evaluate the formability of GMP process. From the results, it was found that the cooling pressure is the most sensitive parameter for progressive GMP process.

Glass Lens 성형용 WC Core 표면조도의 DLC 코팅 효과 (DLC Coating Effect of WC Core Surface Roughness for Glass Molding Lens)

  • 김현욱;정상화;이동길;김상석;김정호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2006년도 하계학술대회 논문집 Vol.7
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    • pp.487-488
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    • 2006
  • As DLC coating possesses such features as, high hardness, high elasticity, abrasion resistance and chemical stability, there have been exerted continuous efforts in research works in a variety of fields, and this technology has also been applied widely to industrial areas. In this research work, the optimal grinding condition was identified using Microlens Process Machine in order to contribute to the development of aspheric glass which is to be used for mobile phone module having 2 megapixel and $2.5{\times}$ zoom, and mold core (WC) was manufactured having performed ultra-precision machining and effects of DLC coating on shape accuracy(P-V) of mold core and surface roughness(Ra) as well were measured and evaluated.

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카메라폰 모듈용 비구면 Glass렌즈 성형용 Silicon Carbide(SiC) 코어 초정밀 연삭가공에 관한 연구 (A Study on Ultra Precision Grinding of Aspheric SIC Molding Core for Camera Phone Module)

  • 김현욱;차두환;이동길;김상석;김혜정;김정호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
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    • pp.428-428
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    • 2007
  • 최근 고화질 카메라폰이 경박단소화 되는 경향에 따라 Plastic렌즈 또는 구면 Glass렌즈만으로는 요구되는 광학적 성능 구현이 힘들기 때문에 비구면 Glass렌즈에 대한 요구가 증가하고 있다. 이러한 비구면 Glass렌즈는 일반적으로 초경합금 성형용 코어를 이용한 고온압축 성형방식으로 제작되어지기 때문에 코어면의 초정밀 연삭가공 및 코어면 코팅기술 개발이 시급한 상황이다. 한편, 대표적인 난삭재 Silicon Carbide(SiC)는 광학적 특성 및 기계적 특성, 전기적 특성 등 우수한 특성을 가진 재료로서 우주망원경, 레이저 광 및 X선 반사용 미러 등 다종, 다양한 용도로 이용되고 있으며 전기, 전자, 정보, 정밀기기의 급격한 발전으로 SiC의 수요가 급격히 증가하고 있다. 비구면 Glass렌즈 성형용 코어를 SiC소재로 제작할 경우 성형용 코어의 수명향상, 렌즈 생산원가의 절감 및 코팅 과정의 간소화 등의 다양한 장점을 가지므로 SiC를 이용한 성형용 코어의 나노 정밀도급 초정밀 연삭가공기술의 개발이 필요하다. 본 논문에서는 3 메가픽셀, 2.5배 광학 줌 카메라폰 모듈용 비구면 Glass렌즈 개발을 목적으로 실험계획법을 적용하여 초경합금 성형용 코어의 연삭조건을 규명하였다. 초경합금 비구면 성형용 코어의 초정밀 연삭가공조건 및 결과를 바탕으로 난삭재인 Silicon Cabide(SiC)의 연삭가공조건을 구하고 이를 이용하여 비구면 Glass렌즈 성형용 코어를 초정밀 연삭가공하였다.

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비구면 Glass Rod 렌즈 금형의 초정밀 연삭가공 (Ultra-precision Grinding Machining of Glass Rod Lens Core With Aspheric)

  • 김우순;김동현
    • 한국공작기계학회논문집
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    • 제18권1호
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    • pp.76-82
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    • 2009
  • To obtain the surface roughness with nano order, we need a ultra-precision machine, cutting condition, and materials. In this paper, the cutting condition for getting nano order smooth surface of core have been examined experimentally by the ultra-precision machine and diamond wheels. The effects of the cutting velocity, the feed rate and depth of cut on the surface roughness were studied. And also, the surface roughness was measured by the Form Talysurf series PGI 840. The champion data of developed core was surface roughness Rmax 24.6nm, figure accuracy Rmax 68.9nm.