• Title/Summary/Keyword: Grinding force

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Modeling of the Flexible Disk Grinding Process: Part - I Model Developcment

  • Yoo, Song-Min
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10b
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    • pp.302-306
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    • 1993
  • In this study, a new model for flexible disk grinding process will be proposed. A grinding mechanism with a grinding disk attached to the rubber platen has been introduced. Since the spinning axis is fixed and only the disk is deflected with respect to this axis, earlier model is not adequate to represent this proces. A new dynamic process model includes an assumption that the disk is deflected locally around the middle of its radial span between the spinning axis and the disk tip instead of several continuous deflection points along the radial span of the disk. Detailed kinematic analysis is proposed as for the removed portion during the process. Cutting force comonent and depth of cut profile trend is compared with the measured result.

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A Study on the Prediction of Failure Stress for Table Liner under Fatigue Load (피로하중을 받는 테이블 라이너의 파손응력예측에 관한 연구)

  • 이동우;주원식
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.97-105
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    • 2004
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers and the centrifugal force by rotation of table. It demands $4{\times}10^7$ expense of life but has $4{\times}10^6~-8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller The repair expense fur it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner of vertical roller mill using HDM and fatigue analysis

Modeling of the Centerless Infeed (Plunge) Grinding Process

  • Kim, Kang
    • Journal of Mechanical Science and Technology
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    • v.17 no.7
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    • pp.1026-1035
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    • 2003
  • A computer simulation method for investigating the form generation mechanism in the centerless infeed (plunge) grinding process is described. For a 3-D simulation model of form generation, contact points are assumed to be on least squares contact lines at the grinding wheel, regulating wheel, and work-rest blade. Using force and deflection analyses, the validity of this assumption is shown. Based on the 2-D simulation model developed in the previous work and the least squares contact line assumption, a 3-D model is presented. To validate this model, simulation results were compared with the experimental works. The experiments and computer simulations were carried out using three types of cylindrical workpiece shapes with varying flat length. The experimental results agree well with the simulation. It can be seen that the effect of flat end propagated to the opposite end through workpiece reorientation.

A Study on on Failure Analysis of Table Liner for Roller Mill (롤러 분쇄기용 테이블 라이너의 파손 해석에 관한 연구)

  • Lee, Dong-Woo;Hong, Soon-Hyeok;Lee, Kyoung-Young;Cho, Seok-Swoo;Joo, Won-Sik
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.163-169
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    • 2003
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis

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Study on the Accelerating Effect of an Accelerating Unit in Grinding using Machining Center (MC를 이용한 연삭시 증속기의 증속효과에 관한 연구)

  • Seo, Yeong-Il;Kim, Chang-Su;Choi, Hwan;Lee, Jong-Chan;Cheong, Seon-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.103-108
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    • 1999
  • A problem in the grinding with a small diametric wheel is the decrease of wheel speed. In order to resolve this problem, an accelerating unit which increases the wheel speed is recommended. In this paper, the accelerating effect of an accelerating unit has been investigated through the side-cut grinding experiments performed with a vitrified bonded CBN wheel in a machining center(MC). The static stiffness, normal force, and machining error were measured in the experiments. As the accelerating unit is attached on the column of machining center, the static stiffness of tool system is largely decreased. But as the wheel speed increased by the accelerating unit, this problem is overcome and machining efficiency is improved. The lesser the quill stiffness was, the higher the accelerating effect became.

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A Study on the Surface Properties Test of the Grinding Disk Assembly for Crushing Materials in Secondary Cells (이차전지 원료 해쇄용 그라인딩 디스크 어셈블리 표면 특성 시험에 관한 연구)

  • Sang-Pil Han;Dong-Hyuk Lee
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.33-41
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    • 2023
  • Metal raw materials and chemical additives, which are raw materials for secondary batteries, are pulverized by the high-speed rotation of the Grinding Disc of the Classifier Separator Mill (CSM). Grinding discs are required to withstand abrasion, corrosion, high-speed rotational force and impact. In order to analyze the stability of domestic and foreign grinding discs, quality tests including surface roughness, surface lubrication, surface state measurement, and surface 3D shape measurement were analyzed. When producing developed products, it shows that excellent products can be produced.

Development of Low Pollution Grinding Technology using Mist (Mist를 이용한 저공해 연삭 가공기술 개발)

  • 최헌종;이석우;김대중;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.793-797
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    • 2000
  • The environmental problems by using coolant demanded the new cooling methods. As one of them the studies on the dry grinding with compressed cold air have been done. The cooling method using compressed cold air was effdve thmugh going down the temperature of compressed air supplied below $-25^{\circ}C$ and inneasing the amount of mmpresd cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using MQL(Minimum Quantity Lubrication) or mist newly were suggested. These two methods can satisfy both cooling effect and lubrication with only small amount of coolant, also has the benefit in the point of decreasing the envimnmental pollution. This paper focused on analyzing the grindmg characteristics of the cooling method using mid. The generated heat and grinding force of the cooling method using mist were compared with them of coolant and compressed cold air. And them grinding test according to the temperature of compressed cold air, mist spray amount and mist supply direction were done.

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A Study on the Machining Characteristics of CVD-SiC (CVD-SiC 소재의 가공 특성에 관한 연구)

  • Park, Hwi-Keun;Lee, Won-Seok;Kang, Dong-Won;Park, In-Seung;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.40-46
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    • 2017
  • A plasma gas control apparatus for semiconductor plasma etching processes securely holds a cathode for forming a plasma, confines the plasma during the plasma etching process, and discharges gas after etching. It is a key part of the etching process. With the advancement of semiconductor technology, there is increasing interest in parts for semiconductor manufacturing that directly affect wafers. Accordingly, in order to replace the plasma gas control device with a CVD-SiC material superior in mechanical properties to existing SiCs (Sintered-SiC, RB-SiC), a study on the grinding characteristics of CVD-SiC was carried out. It is confirmed that the optimal grinding condition was obtained when the result table feed rate was 2 m/min and the infeed depth was $5{\mu}m$.

A Study on the Ultra-precision Mirror Finishing Using the System of Experiments (실험 계획법을 이용한 초정밀 연마 가공에 관한 연구)

  • Kim, Hong-Bae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.134-139
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    • 1998
  • There have been so manu study in the ultra-precision mirror finishing. Already Using system of experiments extract factors effecting surface roughness and find optimal machining conditions in 40${\mu}{\textrm}{m}$, 30${\mu}{\textrm}{m}$, 15${\mu}{\textrm}{m}$ abrasive film. So in this study, Using Abrasive film of 12~3${\mu}{\textrm}{m}$ extract factors effecting surface roughness and results are follows; Factor A(film feed) in 12${\mu}{\textrm}{m}$ and 5${\mu}{\textrm}{m}$ abrasive film, Factor A(film feed) and B(applied force) in 9${\mu}{\textrm}{m}$ abrasive film, Factor C(grinding speed) in 3${\mu}{\textrm}{m}$ abrasive film are main factor effecting surface roughness.

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Correlation Analysis between Dynamic Wheel-Rail Force and Rail Grinding (차륜-레일 상호작용력과 레일연마의 상관관계 분석)

  • Park, Joon-Woo;Sung, Deok-Yong;Park, Yong-Gul
    • Journal of the Korean Society for Railway
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    • v.20 no.2
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    • pp.234-240
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    • 2017
  • In this study, the influences of rail surface roughness on dynamic wheel-rail forces currently employed in conventional lines were assessed by performing field measurements according to grinding of rail surface roughness. The influence of the grinding effect was evaluated using a previous empirical prediction model for dynamic wheel-rail forces; model includes first-order derivatives of QI (Quality Index) and vehicle velocity. The theoretical dynamic wheel-rail force determined using the previous prediction equation was analyzed using the QI, which decreased due to rail grinding as determined through field measurements. At a constant track support stiffness, an increase in the QI caused an increase in dynamic wheel-rail forces. Further, it can be inferred that the results of dynamic wheel-rail analysis obtained using the measured data, such as the variation of QI due to rail grinding, can be used to predict the peak dynamic forces. Therefore, it is obvious that the optimum amount of rail grinding can be determined by considering the QI, that was regarding an operation characteristics of the target track (vehicle velocity and wheel load).