• 제목/요약/키워드: Grinding energy efficiency

검색결과 21건 처리시간 0.038초

교반 볼밀을 이용한 왕겨재의 습식 미세분쇄에 관한 연구 (Wet Fine Grinding of Rice Husk Ash using a Stirred Ball Mill)

  • 박승제;김명호;최연규
    • Journal of Biosystems Engineering
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    • 제31권1호
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    • pp.33-38
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    • 2006
  • This work was conducted to find the operating characteristics of an efficient wet grinding system designed to obtain fine rice husk ash powder. Once the rice husk was combusted and the thermal energy was recovered from the furnace, the ash was fed and pulverized in the grinding system resulting a fine powder to be used as a supplementary adding material to the portland cement. Grinding time (15, 30, 45 min), impeller speed (250, 500, 750 rpm), and mixed ratio (6.7, 8.4, 11.l, 20.9) were three operating factors examined for the performance of a wet-type stirred ball mill grinding system. For the operating conditions employed, mean diameter of fine ash powder, specific energy input, and grinding energy efficiency were in the range of $2.83{\sim}9.58{\mu}m,\;0.5{\sim}6.73kWh/kg,\;and\;0.51{\sim}3.27m^2/Wh$, respectively. With the wet-type stirred ball mill grinding system used in this study, the grinding energy efficiency decreased with the increase in total grinding time, impeller speed, and mixed ratio. The difference in specific surface area of powder linearly increased with logarithm in total number of impeller revolution and the grinding energy efficiency linearly decreased. Grinding time of 45 min, impeller speed of 500 rpm, and mixed ratio of 6.7 were chosen as the best operating condition. At this condition, mean particle diameter of the fine ash, grinding energy efficiency, grinding throughput, and specific energy input were $2.84{\mu}m,\;2.28m^2/Wh,\;0.17kg/h$, and 2.03kWh/kg, respectively. Wet fine grinding which generates no fly dust causing pollution and makes continuous operation easy, is appeared to be a promising solution to the automatization of rice husk ash grinding process.

교반 볼밀을 이용한 왕겨재의 건식 미세분쇄에 관한 연구 (Dry Fine Grinding of Rice Husk Ash using a Stirred Ball Mill)

  • 박승제;최연규;김명호;이종호
    • Journal of Biosystems Engineering
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    • 제25권1호
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    • pp.39-46
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    • 2000
  • This work was conducted to study the operating characteristics of a grinding system designed to obtain fine rice husk ash powder. To find better utilizing of rice husk, a valuable by-product from rice production, once the rice husk was incinerated and the thermal energy was recovered from the furnace, the ash was fed and pulverized in the grinding system resulting a fine powder to be used as a supplementary adding material to the portland cement manufacturing . The rice husk ash grinding system consisted of a high speed centrifugal fan for the preliminary coarse milling and a dry-type stirred ball mill for the subsequent fine grinding . Total grinding time 9 5, 15, 30, 45 min), impeller speed (250, 500, 750 rpm) , and mixed ratio (4.8, 7.9, 14.9) were three operating factors examined for the performance of a stirred ball mill used for the fine grinding of ash. With the stirred ball mill used in this study, the minimum attianable mean diameter of rice husk ash powder appeared to be 2 ${\mu}{\textrm}{m}$. During the find grinding, the difference in specific surface area of powder showed an increase and the grinding energy efficiency decreased with the increase in total grinding time, impeller speed ,and mixed ratio. For the operating conditions employed , the resulting mean diameter of fine ash powder, specific energy input, and grinding energy efficiency were in the range of 1.79 --16.04${\mu}{\textrm}{m}$, 0.072-5.226kWh/kg, an d1.11-12.15$m^2$/Wh, respectively. Grinding time of 30 min , impeller speed of 750 rpm, and mixed ratio of 4.8 were chosen as the best operating conditions of the stirred ball mill for fine grinding . At these conditions, mean particle diameter of the fine ash, grinding energy efficiency, grinding throughtput, and specific energy input were 2.73${\mu}{\textrm}{m}$, 3.95$m^2$/Wh, 0.25kg/h, and 1.22kWh/kg, respectively.

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고능률 고속연삭에서 열원 모델에 관한 연구 (A Study on Heat Source Model to High Efficiency Speed Grinding)

  • 김남경
    • 한국공작기계학회논문집
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    • 제10권3호
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    • pp.1-6
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    • 2001
  • An analytical thermal model of HESG(higt efficiency speed grinding) is presented, in which the heat flux to workpiece in grinding zone is modeled as time dependent and moves along a slope decided by contact chord(approximation of con-tact arc). By matching the maximum surface temperature of workpiece derived from this model to the maximum surface temperature of grinding wheel composite as done in Lavins simple thermal model, the relation of maximum surface tem-perature and energy partition of workpiece to grinding speed is obtained. In high speed grinding, as wheel speed increases, energy partition decreases with no regard to table speed.

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규석 분말의 교반형 볼 밀 분쇄효율에 미치는 열처리의 영향 (Effect of Heating Treatment of Silica Powder on Stirred Ball Milling Efficiency)

  • 김병곤;박종력;최상근;이재장
    • 한국세라믹학회지
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    • 제40권7호
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    • pp.696-701
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    • 2003
  • 교반형 볼 밀에서 실리카 분말의 열처리에 따른 분쇄효율을 분쇄에 따른 에너지 소비량을 측정함으로써 조사하였다. 열처리를 행한 것과 행하지 않은 시료를 비교해 보면, 600~90$0^{\circ}C$에서 열처리 후 실온에서 냉각된 시료를 건식 분쇄하였을 경우 약 40~50% 정도, 열처리 후 물속에서 급속 냉각한 경우 약 52~62% 정도의 에너지의 감소 효과가 있었다. 또한 열처리한 실리카 분말을 습식 분쇄를 할 경우 건식 분쇄에 비하여 약 40% 정도의 분쇄에너지가 적게 소모되고 있음을 알 수 있었다. 또한 실리카 분말을 열처리 한 후, 급속 냉각할 경우 발생하는 열충격은 입도에 대한 영향을 거의 받지 않으며 분쇄효과를 향상시킴을 알 수 있었다.

구조용 세라믹스의 연삭특성에 관한 연구(I) (Grinding Characteristics of Structural Ceramics-I)

  • 하상백;정재극;이종찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.14-18
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    • 1995
  • Although structural ceramics have excellent mectanical properties, it is very difficult to grind with high efficiency and high quality because of their high strength, hardness, and brittleness. Unfortunately machined ceramics often contain surface damages such as micro fracture and crack on account of brittle fracture. Therefore, is is important to minimize the brittle fracture. The present paper examines grinding characteristics of representative structural ceramics,such as Al /sab 2/O /sab 3/, SiC, Si /sab 3/ N /sab 4/. Effects of grinding variables including table speed and depth of cut on the grinding performance were investigated. Experimental results show that the surface quality is related to the specific grindings energy. The higher specific energy results in the better surface quality.

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연삭 가공시 공작물의 열변형과 새로운 노즐의 개발 (Development of the New Type Nozzle and the Thermal Deformation at Workpiece in Grinding)

  • 김남경;안국찬
    • 한국안전학회지
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    • 제11권3호
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    • pp.10-19
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    • 1996
  • Grinding temperature and thermal deformation(dimensional error) are studied theoretically and experimentally. The propose of this research is clarified loading phenomena and residual stress In order to guide nozzle's efficiency. The main results to be obtained are as follows ; 1) When grinding condition Is high efficient grinding, FEM program is developed about grinding heat and dimensional error. 2) Thermal deformation depend on temperature distribution is in good agreement with experimental results in case of little grinding energy flux but is comparatively in good agreement with in case of large (3.5$\times$10$^{6}$ J/m). 3) In terms of high efficient grinding at field(table speed 4m/min), grinding fluid (dilution 5/100) obtained a good workpiece quality and decreased a grinding temperature. 4) A surface roughness, dimensional error, residual stress and loading phenomena with guide nozzle are decreased and these results obtained a good workpiece quality.

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국내 탈황용 석회석의 분쇄성 지수 평가 및 응용 (Evaluation and application of grinding index of domestic desulfurization limestone)

  • 서준형;백철승;조진상;안영준;안지환;조계홍
    • 에너지공학
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    • 제28권1호
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    • pp.1-9
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    • 2019
  • 석탄 화력발전소의 배연탈황공정에서 탈황용 흡수제로 사용하는 석회석을 대상으로 본드의 분쇄일지수(BWI) 및 하드그로브지수(HGI) 측정 후 분쇄효율을 비교하였다. 측정결과, 국내 탈황용 석회석의 분쇄성지수는 HGI가 증가함에 따라 BWI가 감소하는 선형적인 반비례 관계를 확인할 수 있었으며, 석회석의 화학조성 및 채광위치에 따른 결정구조에 따라 분쇄효율의 차이가 발생하였다. 이에 따라, 석회석의 분쇄성을 측정할 경우 측정방법이 까다롭고 시간이 오래 걸리는 BWI 보다 간편하게 측정할 수 있는 HGI를 활용하여도 시료의 분쇄성 차이를 확인할 수 있을 것으로 사료되며, 분쇄 특성에 따른 석회석의 선택적 활용 시 탈황효율 또한 향상시킬 수 있을 것으로 판단된다.

연삭을 이용한 Surface Texturing에서 패턴의 기울기 변화 (Slope Change of Surface Texturing Pattern Using Grinding)

  • 정지용;위전;사하르;고태조
    • 한국기계가공학회지
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    • 제15권4호
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    • pp.8-15
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    • 2016
  • Most machines lose a lot of energy due to friction. Wear due to friction also reduces performance. Therefore, it is important to reduce friction on the surface to improve energy efficiency and decrease wear. Surface texturing refers to making patterns on the surface for reducing friction. There are many surface texturing methods, such as using lasers, abrasive jet machining, and so on. Recently, mechanical manufacturing methods, such as cutting and grinding, have been highlighted. Among them, the grinding method has the advantage of making patterns in large areas quickly. Therefore, it is appropriate for surface texturing on large machines. This paper is a study on the slope change of the surface texturing pattern using grinding. Therefore, we researched the slopes of the patterns corresponding to "spindle speed and feed rate" and "curvature of workpiece surface" using a mathematical model and experiment. As a result, we made a proper mathematical model concerning our research. Therefore, using the mathematical model in this paper, we could predict the slope change of the pattern according to grinding conditions.

시멘트 분쇄공정에서의 변수 상관관계 분석 및 실험모델 구성 (Correlation analysis of variables and construction of experimental model for a cement grinding process)

  • 황일영;방성호;김기범;이형두;전귀;이원규;이광순
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국내학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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    • pp.576-581
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    • 1993
  • Grinding in the cement industry is a very energy-exacting process, therefore it is essential that these systems should operate with the highest possible efficiency. But, Cement grinding process is a complicated nonlinear system with large dead time, very noisy signal and many stochastic disturbances. So, it is difficult to develope mathematic process model. This paper presents correlation analysis of process variables and construction of experimental model for a ball mill grinding process.

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화력발전소의 미분기 미분도 조정장치 개조을 통한 보일러 효율의 평가에 관한 연구 (A Study on the Boiler Efficiency through the puliverizer classifier improvement of New Fossil Power Plant)

  • 권영수;서정세
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집D
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    • pp.721-725
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    • 2001
  • The main reason for applying pulverizer classifier-rotary type in fossil power plant is boiler high efficiency and energy saving movement in the government. This study intends to analyze the boiler efficiency through the pulverizer classifier-rotary type improvement in thermal power plant and makes its comparison to that of the used fixed type.

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