• Title/Summary/Keyword: Grinding characteristics

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Appling of Force Control of the Robotic Sweeping Machine for Grinding (연마작업을 위한 로봇형 연마기의 힘제어 적용)

  • Jin, Taeseok
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.18 no.2
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    • pp.276-281
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    • 2014
  • In this research, we describe a force feedback control for industrial robots has been proposed as a system which is suitable to work utilizing pressure sensitive alternative to human. Conventionally, polished surface of the workpiece are recognized, chamfer ridge, machining processes such as deburring, and it is most difficult to automate because of its complexity, has been largely dependent on the human. To aim to build automatic vacuum system robotic force control was gripping the grinding tool, the present study we examined the adaptability to the polishing process to understand the characteristics of the control system feedback signal obtained from the force sensor mainly. Furthermore, as a field, which holds the key to the commercialization, I went ahead with the application to robotic sweeping machine. As a result, the final sweeping utilizing a robot machine to obtain a very good grinded surface was revealed.

Influences of the Addition of Hydride-Forming Elements and Oxide and Hydriding-Dehydriding Cycling on the Hydriding and Dehydriding Characteristics of Mg

  • Song, Myoung Youp;Kwak, Young Jun;Park, Hye Ryoung
    • Korean Journal of Metals and Materials
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    • v.50 no.5
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    • pp.375-381
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    • 2012
  • Magnesium prepared by mechanical grinding under $H_2$ (reactive mechanical grinding) with transition elements or oxides showed relatively high hydriding and dehydriding rates when the content of additives was about 20 wt%. Ni was chosen as a transition element to be added. $Fe_2O_3$ was selected as an oxide to be added. Ti was also selected since it was considered to increase the hydriding and dehydriding rates by forming Ti hydride. A sample $Mg-14Ni-3Fe_2O_3-3Ti$ was prepared by reactive mechanical grinding, and its hydrogen storage properties were examined. This sample absorbs 4.02 wt% H for 5 min, and 4.15 wt% H for 10 min, and 4.42 wt% H for 60 min at n = 2. It desorbs 2.46 wt% H for 10 min, 3.98 wt% H for 30 min, and 4.20 wt% H for 60 min at n = 2. The effects of the Ni, $3Fe_2O_3$, and Ti addition, and hydriding-dehydriding cycling were discussed.

Surface Characteristics of Ground and Post-Sintered Zirconia (지르코니아의 소결 후 특성)

  • Kim, Min-Jeong;Kim, Im-Sun;Choi, Byung-Hwan;Kim, Won-Gi
    • Journal of Technologic Dentistry
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    • v.38 no.3
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    • pp.157-163
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    • 2016
  • Purpose: It is to compare and evaluate the change of the wear rate and phase variation of the Zirconia before and after the sintering after the grinding by a high speed equipment manufactured for the Zirconia. Methods: The specimen of the sintered Zirconia was manufactured as size of $15mm{\times}15mm{\times}2mm$. The grinding has been applied to each of all pieces of each test groups for a minute fit for each condition at same speed of 50,000 rpm by a diamond bur at high speed handpiece with injection of the air and water. For the observation of the surface before and after the sintering of the each test piece, the cross section of it was observed as 100 magnification by a scanning electron microscope after it was coated by PT, and the diffraction analysis was performed by XDR to compare the crystal phase of the Zirconia. The average surface roughness value of all specimens were evaluated. The wear test was performed at room temperature by applying a load of 1kg for 120,000 cycles for the chewing period 6 months. Wear was analyzed for the enamel cusps by measurement of the vertical substance loss with a laser scanner. Conclusion: The phase variation from the tetragonal phase to the monoclinic phase was confirmed in the test group of the pre-sintered Zirconia after the grinding, and the value of the surface roughness and the wear rate was increased in experimental group.

Fatigue Characteristics of Non Load-Carrying Fillet Welded Joints according to Post-Processing in Weld Bead Toes (용접지단부의 후처리에 따른 하중비전달형 필렛용접부의 피로특성)

  • Hong, Sung Wook;Kyung, Kab Soo;Choi, Dong-Ho;Yong, Hwan Sun
    • Journal of Korean Society of Steel Construction
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    • v.12 no.6
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    • pp.701-713
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    • 2000
  • In this study, the 4-point bending test been performed in order to estimate effect of grinding on fatigue characteristics quantitatively for as-welded specimen, grinding specimen & TIG-dressing specimen for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue tests, fatigue strength at $2{\times}106$cycles of grinding specimen and TIG-dressing specimen has been increased compared with as-welded specimen and satisfied the grade of fatigue strength prescribed in specifications of domestics and AASHTO & JSSC. As a result of beachmark test, fatigue cracks on all specimens have occurred at several points where stress

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A study on material selection for semiconductor die parts and on their modification and manufacture (반도체금형에서 부속부품의 재료선정 및 개선과 제작에 관한 연구)

  • Kim, Sei-hwan;Choi, Kye-kwang
    • Design & Manufacturing
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    • v.8 no.1
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    • pp.27-30
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    • 2014
  • Alloy tool steel such as SKD11 and SKD61 or high speed tool like SKH51 are used as materials for semiconductor dies. Cavities, curl blocks, pot blocks and housings are made from those materials. To make those parts from alloy tool steel or high speed tool, one utilizes discharge machining, and mechanical machining including machining center, milling, drilling, forming grinding and others. In the process of cutting machining and polishing, the die materials become unsuitable for machining owing to bubbles and foreign substances in them, which hinders production process. Therefore, this study focuses on die material selection criteria, and on analysis and comparison of material characteristics to help companies to solve their problems, make die manufacture less burdensome and extend die life.

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A Study on the Micro Tool Fabrication Technology employing ELID(Electrolytic In-process Dressing) Technique (전해 연속 드레싱을 이용한 마이크로 공구 제작 기술)

  • 최재영;이현우;최헌종;이석우;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.508-511
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    • 2002
  • With increasing the needs for micro and precision parts, micro machining technology using micro tools has been studied to fabricate a small part with high density such as electronics, optics, communications, and medicine industry more than before. Though these micro tools have developed rapidly, it is difficult to apply them to micro fabrication technologies, because of the inherent manufacturing. In this study, micro tools(wc) to produce micro structures and parts were manufactured by cylindrical grinding machine employing ELID(Electrolytic In-process Dressing) technique and good dimensional accuracy was achieved. Furthermore we researched the characteristics of machining on the micro drilling using micro drills and manufactured micro tools. Finally it is confirmed that manufactured micro tools can be used for micro machining.

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A Study on Characteristic Analysis of Ferrule Co-axial Grinding Machine (페룰 연삭기의 안정성평가를 위한 특성해석)

  • Hwang J.H.;Ka C.S.;Chung I.Y.;Ahn Charles
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.96-99
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    • 2005
  • Fiber optic connector, ferrule, is a device to connect and align fiber optics cable on fiber-optic communication system. In this paper, Structural analysis was performed to analyze bed and frame structure of co-axial grinding machine. Deformation and modal analysis for natural frequency was performed using ANSYS Designspace program to analyze structural characteristics. New improved model of bed and frame structure was proposed based on initial basic model.

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A Study on the Grinding Characteristics According to Cooling Methods (대체냉각 기술을 이용한 환경친화 연삭가공 기술)

  • Lee, S.W.;Choi, H.Z.;Heo, N.H.;Lee, J.H.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.962-967
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    • 2003
  • Recently, environmental pollution has become a serious problem in industry, and many researches have been done in order to preserve the environment. The coolant, which promotes lubrication, cooling and penetration, contains chlorine, sulfur and phosphorus to improve the machining efficiency. These additives, which move around into the air during machining, pollute working. Therefore, many researches on how to reduce the amount of coolant during machining have been carried out. However, to reduce even small amount of coolant causes high temperature of a workpiece and it brings thermal defects. In this study, the experiments of wet & dry grinding using cooling methods (using coolant only, mist and compressed cold air only) are performed to solve the problem of environmental contamination and to get a better surface integrity of a workpiece by comparing surface roughness, roundness and residual stress.

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A Study on the Micro Tool Fabrication using Electrolytic In-process Dressing (전해 연속 드레싱을 이용한 마이크로 공구 제작)

  • 이현우;최헌종;이석우;최재영;정해도
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.171-178
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    • 2002
  • With increasing the needs for micro and precision parts, micro machining technology using micro tools has been studied to fabricate a small part with high density such as electronics, optics, communications, and medicine industry more than before. Though these micro tools have developed rapidly, it is difficult to apply them to micro fabrication technologies, because of the inherent manufacturing. In this study, micro tools (WC) to produce micro structures and parts were manufactured by cylindrical grinding machine employing ELID (Electrolytic In-process Dressing) technique and the micro tools are fabricated as square shape with the dimension less than 100${\mu}{\textrm}{m}$. With the micro tools on the same machine, characteristics of micro grooving and drilling are evaluated. Also we compare normal micro machining with ultrasonic micro machining on the vibration table. It is confirmed that the developed micro tools are fully applicable to micro grooving, micro drilling and free form cutting.