• Title/Summary/Keyword: Grinding characteristics

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A Study on the Diamond Wheel Wear in Ceramic Grinding (세라믹 연삭에서 다이아몬드 숫돌 마멸에 관한 연구)

  • 공재향;유봉환;소의열;이근상;유은이
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.344-348
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    • 2001
  • In this study, experiments were carried out to investigate the characteristics of grinding and wear process of diamond wheel grinding ceramic materials. Normal component of grinding resistance was decreasing while increase of spindle speed. The resistance of vitrified bond wheel was less then that of resinoid bond wheel because of imbedded large holes on the surface of cutting edge. Surface roughness was decreasing while increase of spindle speed. The surface roughness after using vitrified bond wheel was less than that of resinoid bond wheel because of small elastic deformation. After continuous grinding of ceramics, cutting edge ratio of resinoid bond wheel decreases. For the case of vitrified bond wheel, cutting edge ratio does not change.

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A Estimation of Grinding-Processing by Slotted Wheel (슬롯형 숫돌에 의한 연삭가공성 평가)

  • 강신엽;왕덕현;이윤경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.832-836
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    • 1997
  • An experimental study on the grinding temperature, surface roughness and Acoustic Emission(AE) signal was conducted with different shapes of wheel. The grinding characteristics by slotted shapes of wheel changed by width and helical angle,were compared with those by general one. Lower grinding temperature was obtained for 30 .deg. helical angel with 10mm width and Root Mean Square(RMS) values of AE signals were lower for slotted shapes rather than general one. Surface roughness characteristic of slotted shapes found to be rough,but the value of roughness for 45 .deg. helical angel with 6mm width, represented to similar tendency general one.

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A Study on the Process Optimization of Brush Deburring Grinding System (브러시 디버링 연삭 시스템 공정 최적화에 대한 연구)

  • Shin, Kwan-Soo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.394-400
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    • 2012
  • Due to the increasing demand for carious methodologies, the quality improvement of products were introduced. A brush, the most frequently used type of grinding process, is one of the deburring. In order to produce consistent burr shape, various machining conditions have been combined and applied to disk grinding process. By tool dynamometer, acoustic emission sensor and acceleration sensor depend on changes in processing conditions(depth of engagement, cutting speed, workpiece position, workpiece orientation, cutting time) signals were obtained for brush deburring grinding system. Root mean square obtained by processing the signal processing conditions by analyzing the characteristics of deburring is to derive the optimum conditions.

Optimization of ceramic grinding by Applying Taguchi Method (다구찌 방법을 적용한 세라믹 연삭가공의 최적화)

  • 임홍섭;유봉환;소의열;이근상;사승윤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.155-159
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    • 2002
  • This paper has studied to obtain the grinding characteristics and optimal grinding conditions of ceramics in the grinding with diamond wheel by Taguchi method. Feed rate was most important factor to the surface roughness. In the case of 4{Si_3}{N_4}$ and ${A1_2}{O_3}$, surface roughness value were small at 3m/min of feed rate. In the case of $ZrO_2$. surface roughness value was small at 4m/min of feed rate. Surface roughness have much influenced by major load for the :ii3N4 and $ZrO_2$. On the other hand, ${A1_2}{O_3}$ have more influenced by grain shedding of brittle fracture phenomenon. The major factors affecting the surface roughness and the optimum grinding conditions were obtained with minimum experiment using Taguchi method.

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A Study on the Environmentally Conscious Machining Technology Cutting Fluid Atomization and Environmental Impact in Grinding Operation (I) (환경 친화적 기계가공 기술에 관한 연구 연삭공정에서의 절삭유 미립화와 환경영향(I))

  • Hwang Joon;Chung Eui-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.61-69
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    • 2005
  • This paper presents the experimental results to analyze the atomization characteristics and environmental impact of cutting fluid in grinding process. Grinding is a major machining process to improve surface quality with different machining mechanism which is compared with turning or milling process. The environmental impact due to aerosol generation via grinding process is a major concern associated with environmental consciousness. Experimental results show that the generated fine aerosol which particle size less than 10 micron appears near working zone under given operational conditions. The aerosol concentration is much higher enough to affect human health risk with its generated aerosol quantities. This study can be provided a basic knowledge fur further research of environmental consciousness machining development.

A Study on the Quality Test of Grinding Disk Assembly for Crushing Material in Secondary Battery (이차전지 원료 해쇄용 Grinding Disc Assembly 품질 시험에 관한 연구)

  • Sang-Pil Han;Dong-Hyuk Lee
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.42-46
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    • 2023
  • Currently, fossil resources are depleting rapidly. We are looking for energy to replace fossil fuels. They are trying to use electricity to replace internal combustion locomotives. Secondary battery raw materials and chemical additives are pulverized by the high-speed rotation of the grinding disc of the Classifier Separator Mill. Grinding Disc Assembly requires characteristics to withstand abrasion, corrosion, high-speed rotational force and impact. Domestic and foreign grinding discs were analyzed through abrasion resistance, hardness, bending strength, and tensile adhesion strength tests.

Change in the Characteristics of Waste Activated Sludge after Pretreatment of Grinding, Freezing and Thawing (분쇄, 동결, 해동 등 전처리에 의한 하수슬러지의 성상 변화)

  • Seon, Yong-Ho
    • Journal of the Korea Organic Resources Recycling Association
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    • v.18 no.2
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    • pp.93-100
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    • 2010
  • In this study, ways to help anaerobic digestion were studied and waste activated sludge were pretreated by grinding, thawing after freezing and grinding after freezing. The volumes of grinding sludge, thawing after freezing and grinding after freezing were decreased 2.08 times, 3.37 times, 3.54 times compared to the volume of sludge respectively and the larger decline in the sludge has been grinding after freezing, thawing after freezing, and grinding. In addition, when the concentrations of SCOD, SBOD and protein were compared, the concentration of freezing sludge was higher than others and the grinding after freezing method seems to be the highest concentration. When the TS, VS removal rates were compared, thawing after freezing method seems to be higher than others method. From these results, grinding after freezing method is very effective for the pretreatment of sludge and it can be expected grinding after freezing method can be an alternative method for prohibiting ocean dumping of sludge after 2012.

A Study on the Characteristics of Ultra-Precision Grinding far Sapphires (사파이어의 초정밀 연삭 특성 연구)

  • 김우순;김동현;난바의치
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.422-427
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    • 2003
  • Sapphire have been ground by the ultra-precision surface grinder having a glass -ceramic spindle of extremely-low thermal expansion with various cup-type resinoid-bonded diamond wheels of #400-#3000 in grain size. Sapphire can be ground in the ductile mode. And also, the surface roughness and grinding conditions has been clarified. The smooth surface of Sapphire less than 1nm RMS, 1nm Ra can be obtained by the ultra-precision grinding without any polishing Process.

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Quality Characteristics of Panax ginseng C. A. Meyer with Steaming Heat and Wet Grinding Conditions (증숙 및 습식분쇄 조건에 따른 인삼의 품질 특성)

  • Im, Ga-Young;Jang, Se-Young;Jeong, Yong-Jin
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.39 no.7
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    • pp.1005-1010
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    • 2010
  • This study was carried out to investigate the steaming and wet grinding conditions to save effective compositions and to utilize whole roots of ginseng. The sweetness at the 3 different steaming conditions of non steaming group (A), $95^{\circ}C$/3 hr group (B) and $121^{\circ}C$/15 min group (C) resulted in 7.7, 10.7 and $11.2^{\circ}Brix$, and the browning intensity of 0.37, 1.97 and 1.50, respectively. The contents of crude saponin at the different steam heat treatments were 7.19 (A), 6.99 (B) and 8.83 mg/g (C). When sensory evaluation was conducted, the ginseng products processed at C condition showed the highest scores in the evaluation categories of bitter taste reduction, sweetness and overall acceptance. These results suggest that sensory characteristics of ginseng could be enhanced by the steam heat treatments. When the wet grinding with water addition volume to the steamed ginseng treated at $121^{\circ}C$ for 15 min was also investigated, the smallest particle size resulted from the water addition volume of 300%. The grinding efficiency of ginseng was found to be high at 30 min of grinding time and 3 times of grinding frequency with the mean particle size of $67.66\;{\mu}m$. The content of effective component did not show significant differences by grinding time and grinding frequency. Based on the results, the steam heat treatments ($121^{\circ}C$/15 min) and wet grinding procedures were found to be effective in utilizing whole roots and saving the effective compositions of ginseng.

Grinding Behaviour of Aluminum Powder for Al/CNTs Nano Composites Fabrication by Dry Grinding Process Using a High Speed Planetary Ball Mill (초고속 유성형 매체 분쇄기를 이용한 건식분쇄공정에서 Al/CNTs 복합재 제조를 위한 알루미늄분말의 분쇄거동)

  • Choi, Heekyu;Lee, Jehyun;Kim, Seongsoo;Choi, Gyungpil;Bae, Daehyung;Lee, Sungbak;Lee, Woong
    • Korean Journal of Materials Research
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    • v.23 no.2
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    • pp.89-97
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    • 2013
  • The study of grinding behavior characteristics on aluminum powders and carbon nano tubes (CNTs) has recently gained scientific interest due to their useful effect in enhancing advanced nano materials and components, which significantly improves the property of new mechatronics integrated materials and components. We performed a series of dry grinding experiments using a planetary ball mill to systematically investigate the grinding behavior during Al/CNTs nano composite fabrication. This study focused on a comparative study of the various experimental conditions at several variations of rotation speeds, grinding time and with and without CNTs. The results were monitored for the particle size distribution, median diameter, crystal structure from XRD pattern and particle morphology at a given grinding time. It was observed that pure aluminum powders agglomerated with low rotation speed and completely enhanced powder agglomeration. However, Al/CNTs composites were achieved at maximum experiment conditions (350 rpm, 60 min.) of this study by a mechanical alloy process for Al/CNTs mixed powders because the grinding behavior of Al/CNTs composite powder was affected by addition of CNTs. Indeed, the powder morphology and crystal size of the composite powders changed more by an increase of grinding time and rotation speed.