• Title/Summary/Keyword: Grinding Efficiency

Search Result 159, Processing Time 0.025 seconds

Superconducting magnetic separation of ground steel slag powder for recovery of resources

  • Kwon, H.W.;Kim, J.J.;Ha, D.W.;Choi, J.H.;Kim, Young-Hun
    • Progress in Superconductivity and Cryogenics
    • /
    • v.19 no.1
    • /
    • pp.22-25
    • /
    • 2017
  • Steel slag has been considered as an industrial waste. A huge amount of slag is produced as a byproduct and the steel slag usually has been dumped in a landfill site. However the steel slag contains valuable resources such as iron, copper, manganese, and magnesium. Superconducting magnetic separation has been applied on recovery of the valuable resources from the steel slag and this process also has intended to reduce the waste to be dumped. Cryo-cooled Nb-Ti superconducting magnet with 100 mm bore and 600 mm of height was used as the magnetic separator. The separating efficiency was evaluated in the function of magnetic field. A steel slag was ground and analyzed for the composition. Iron containing minerals were successfully concentrated from less iron containing portion. The separation efficiency was highly dependent on the particle size giving higher separating efficiency with finer particle. The magnetic field also effects on the separation ratio. Current study showed that an appropriate grinding of slag and magnetic separation lead to the recovery of metal resources from steel slag waste rather than dumping all of the volume.

Recovery of Roasting-Molybdenite Concentrate by Froth Flotation (부유선별법에 의한 제련용 몰리브덴 정광의 회수)

  • Park, Chul-Hyun;Jeon, Ho-Seok;Kim, Byoung-Gon;Han, Oh-Hyung
    • Korean Journal of Materials Research
    • /
    • v.19 no.12
    • /
    • pp.661-666
    • /
    • 2009
  • Froth flotation has been carried out in order to produce roasting-molybdenite concentrate from molybdenite ore in the Shin-yeomi mine. In our study, roasting-molybdenite (Mo 0.43%) from Shin-yeomi mine was recovered by varying the conditions of regrinding time, dosage of collector and alkalinity. Liberation and flotation efficiency more were effective at regrinding time of six minutes than at single grinding. Mo recovery curves increased considerably as dosage of kerosene increased, whereas Mo grade curves decreased gradually. The separation efficiency of molybdenite was effective when the dosage of collector (kerosene) was adjusted to 300 g/t. The molybdenite concentrate was agglomerated in the range of pH 5-7 and its separation efficiency increased to pH 9-10. The concentrate of 49.5% Mo grade ($MoS_2$, 82.6%) with 81.5% recovery from Shin-yeomi molybdenite ores was obtained under conditions of 20% pulp concentration, 300 g/t kerosene 325 g/t frother (AF65), 2.5 kg/t depressant ($Na_2SiO_3$), pH 9-10 and four cleaning times. In the future, a trial run that can separate up to 50% Mo grade from Shin-yeomi molybdenite ores will be performed.

Minimization of Post-processing area for Stereolithography Parts by Selection of Part Orientation (부품방향의 선정을 통한 광조형물의 후가공면적 최소화)

  • Kim, Ho-Chan;Lee, Seok-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.26 no.11
    • /
    • pp.2409-2414
    • /
    • 2002
  • The surfaces of prototypes become rough due to the stair-stepping which is the inevitable phenomenon in the Rapid Prototypes are not used only for the verification of feature. The grinding, coating, or the composition of them is a main operation in post-processing in which lots of costs and long build time are needed. The solution is proposed to increase the efficiency of rapid prototyping by minimizing or removing the composition of them is a main operation in post-processing in which lots of costs and long build time are needed. the solution is proposed to increase the efficiency of rapid prototyping by minimizing or removing the regions for post-processing. the factors to cause the surface roughness and their effects are analyzed through the experiments. Software modules are developed to predict the surface roughness of each face in the prototyping with the result. An experimental compensation method is developed to apply the modules to various RP equipments, materials and build styles. The build direction is searched with use of genetic algorithm to maximize the total areas of the surface of which roughness is better than the user-defined value.

Effect of Hammer Material on Crushing of Silica (함마의 재질이 규석의 분쇄에 미치는 영향)

  • Lee, Jae-Jang;Chang, Sang-Geun;Chang, Kwang-Teak;Park, Jong-Ryok
    • Journal of Industrial Technology
    • /
    • v.22 no.A
    • /
    • pp.119-125
    • /
    • 2002
  • In Kwangjin industrial company, mill is operating for the foundry sand production at the rate of 25t/hr from quartzite. Foundry sands fall into four distinct categories: silica sand, lake sand, bank sand, and natural molding sand. Silica sand is a general term used to describe crushed, washed, graded, dried, and cooled clay-free sands. This study was conducted for the investigation of the foundry sand productivity and the life span of the hammer according to the material quality. The life time of hammer from several manufacturer were compared in order to find out the grinding efficiency of the various hammer material. In the result of tests, the life time of high-Mn hammer was 10.5 hours while that of high-Cr was 19.5 hours. The life time in case of typical worn shape hammers was about 12 hours and the average time of a blowhole hammer was about 6.5 hours.

  • PDF

Study on Improvement of Performance by Optimizing Impeller Shape of a Coolant Pump (쿨런트 펌프 임펠러 형상 최적화를 통한 성능개선에 관한 연구)

  • Gil, Min Hyeong;Lee, Gun-Myung
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.18 no.5
    • /
    • pp.48-52
    • /
    • 2019
  • A coolant pump is the device that cools processed articles and tools when using cutting, boring, and grinding machine tools and provides cutting oil for distributing or cleansing the cut chip to the worktable, processing position, etc. In particular, it consumes a large proportion of energy in machine tools, so it plays an important role in terms of energy efficiency. The purpose of this research is to optimize the shape of impeller, which directly affects performance improvements, to determine the capacity of the coolant pump. To do so, we carried out a parametric analysis with the geometric shape of the impeller as the input variable.

Removal Efficiency of the Deodorization Equipment and Characteristics of Malodor during the Process in Co-treatment of Sewage and Food Waste of Su-young Wastewater Treatment Plant in Busan (부산수영하수처리장 하수와 음식물쓰레기 병합처리 시 공정별 악취특성 및 후처리시설 효율평가)

  • Lee, Hyung-Don;Kang, Dae-Jong;Lee, Min-Ho;Kang, Dong-Hyo;Oh, Kwang-Joong
    • Clean Technology
    • /
    • v.18 no.4
    • /
    • pp.379-389
    • /
    • 2012
  • Environmental issues are being paid more attention due to income growth, urban overcrowding, and population growth in Korea. Among the various environmental problems, odor damage is the one of the serious factors. To take example for food waste combination treatment in Su-young wastewater treatment plant in Busan, many complaints occurred because this plant locate around residential areas. The purpose of this work is not only to analyze odorous elements and their contributions but also to evaluate odor quotient (OQ), sum of odor quotient (SOQ), and treatment efficiency of bio-filter. The results of dilution sensory test of complex odor, grinder, leachate, hopper indicated higher order complex odors happen in July and August. The main odorous elements consisted of hydrogen sulfide, ammonia, methly mercaptan and acetaldehyde, which were analyzed by instrumental detection method, and methyl mercaptan was exceeded over 3,571 times of threshold. In addition, result of contribution of odor was methyl mercaptan (49.95 to 59.08%), hydrogen sulfide (20.43 to 29.27%), trimethylamine (8.82 to 13.42%) and acetaldehyde (9.17 to 11.35%). Other facilities were compared with the contribution of the odor using OQ and SOQ during the process. Sulfur compounds, acetaldehyde, and trimethylamine are high contribution of odor using OQ as well as odor intensity of grinding process is highest. As a result, sulfur compounds (e.g., methyl mercaptan and hydrogen sulfide) are highest for OQ and SOQ of grinding process is highest as 7,067. The removal efficiency of deodorization equipment was more than 90.00% in ammonia and amines, but the average efficiency of sulfur compounds was 53.51%. Thus, this facility is more higher contribution of acetaldehyde and trimethylamine than other treatment facilities. And food waste treatment in environmental area needs to consider appropriate capacity and refers to other bio-filter operating conditions.

Change of Particle Size of Magnesium Silicate According to Reaction Conditions and Evaluation of Its Polyol Purification Ability (반응 조건에 따른 규산마그네슘의 입도 변화 및 폴리올 정제 능력평가)

  • Yoo, Jhongryul;Jeong, Hongin;Kang, Donggyun;Park, Sungho
    • Korean Chemical Engineering Research
    • /
    • v.58 no.1
    • /
    • pp.84-91
    • /
    • 2020
  • The efficiency of the synthetic magnesium silicate used in basic polyols and edible oil purification is evaluated by its purification ability and filtration rate and is affected by the particle size and surface area of magnesium silicate. In this study, it was investigated the change on the particle size of magnesium silicate was influenced by the reaction temperature, injection rate, injection order (Si, Mg) and Mg/Si reaction mole ratio. The synthesized magnesium silicate was compared and analyzed for the synthesis, grinding, and refining processes. In the synthesis process, the reaction temperature and feed rate did not affect the average particle size change of magnesium silicate, while the reaction molar ratio of Mg / Si and the order of injection acted as main factors for the change of average particle size. The average particle size of magnesium silicate increased by 8.7 ㎛ from 54.4 ㎛ to 63.1 ㎛ at Mg injection when Mg molar ratio increased from 0.125 to 0.500, and increased by about 4.8 ㎛ from 47.3 ㎛ to 52.1 ㎛ at Si injection. The average particle size according to the order of injection was 59.1 ㎛ for Mg injection and 48.4 ㎛ for Si injection and the difference was shown 10.7 ㎛, therefore the filtration rate was about 2 times faster under the condition of Mg injection. That is, as the particle size increases, the filtration time is shortened and washing filtration rate can be increased to improve the productivity of magnesium silicate. The cake form of separated magnesium silicate after filtration becomes a solid through drying process and is used as powdery adsorbent through the grinding process. As the physical strength of the dried magnesium silicate increased, the average particle size of the powder increased and it was confirmed that this strength was affected by the reaction molar ratio. As the reaction molar ratio of Mg / Si increased, the physical strength of magnesium silicate decreased and the average particle size after grinding decreased by about 40% compared to the average particle size after synthesis. This reduction of strength resulted in an improvement of the refining ability due to the decrease of the average particle size and the increase of the amount of fine particle after the pulverization, but it resulted in the decrease of the purification filtration rate. While the molar ratio of Mg/Si was increased from 0.125 to 0.5 at Mg injection, the refining ability increased about 1.3 times, but the purification filtration rate decreased about 1.5 times. Therefore, in order to improve the productivity of magnesium silicate, the reaction molar ratio of Mg / Si should be increased, but in order to increase the purification filtration rate of the polyol, the reaction molar ratio should be decreased. In the synthesis parameters of magnesium silicate, the order of injection and the reaction molar ratio of Mg / Si are important factors affecting the changes in average particle size after synthesis and the changes of particle size after grinding due to the changes of compressive strength, therefore the synthetic parameter is an important thing that determines productivity and refining capacity.

Ultra Finishing by Magnet-abrasive Grinding for Internal-face of STS304 Pipe (STS304 파이프 내면의 초정밀 자기연마)

  • 김희남;윤영권;심재환
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1997.10a
    • /
    • pp.947-952
    • /
    • 1997
  • The magnetic polishing is the useful method to finish using magnetic power of a magnet. The time hasn't been that long since the magnetic polishing method was introduced to korea as one of precision polishing techniques. However, the reasons for not being spreaded widely are the magnetic polishing method don't have mediocrity for machine, the efficiency of magnet-abrasive is confined as a bad polishing, and there are not many researchers in this field. The mechanism of this R&D is dealing with the dynamic state of magnet-abrasive. This paper deals with mediocritizing magnetic polishing device into regular lathe and this experiment was conducted in order to get a best surface roughness with low cost. Beside the subsidiary experiment was performed using the mixed magnet-abrasive with general alumina, barium. This paper introduced the main reason for difficulty using this method in industrial field. It needs more continues research on it. This paper contains the result of experiment to acquire the best surface roughness, not using the high-cost polishing material in processing. The average diameters of magnet-abrasive are the particles of 150 $\mu\textrm{m}$, 250 $\mu\textrm{m}$.

  • PDF

Effects of Ultrasonic Vibration on Machined Surface of Aluminium 6061 in Endmill Cutting Process (Al6061의 엔드밀 절삭가공에서 초음파 진동이 가공 표면에 미치는 영향)

  • Jung, Myung-Won;Kwak, Tae-Soo;Kim, Myeong-Kyu;Kim, Geon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.13 no.3
    • /
    • pp.96-102
    • /
    • 2014
  • This study focused on the effects of ultrasonic vibration on a machined surface of Al6061 material in the endmill cutting process. It is known that ultrasonic vibration greatly increases the efficiency of the machining process when cutting or grinding. An ultrasonic vibration table was developed for application to ultrasonic vibration endmill machining experiments.Inthisstudy,the surface roughness and actual depth of the cut measured confirm the effects of ultrasonic vibration. As a result of the experiments, the actual depth of the cut increased during endmill machining when using ultrasonic vibration. The surface roughness was improved with increases in the amplitude of the vibration and the depth of the cut.

Optimization of ultrasonification of slaughter blood for protein solubilization

  • Jeon, Yong-Woo
    • Environmental Engineering Research
    • /
    • v.20 no.2
    • /
    • pp.163-169
    • /
    • 2015
  • In this study, we attempted to solubilize protein in slaughter blood (SB) using ultrasonic technology. The application of ultrasonic technology can make enzymatic degradation of SB more effective, which has no comparable alternative for treatment. The SB was homogenized by grinding it for 10 minutes at 10,000 rpm as a pretreatment for preventing its clotting, and then ultrasonic treatment was attempted to solubilize protein in SB. To maximize the efficiency of ultrasonic treatment for SB, the optimum condition of ultrasonic frequency (UF) was determined to be 20 kHz. To optimize the operation conditions of ultrasonification with 20 kHz of frequency, we used response surface methodology (RSM) based on ultrasonic density (UD) and ultrasonification time (UT). The solubilization rate (SR) of protein (%) was calculated to be $101.304-19.4205X_1+0.0398X_2+7.9411X_1{^2}+0.0001X_2{^2}+0.0455X_1X_2$. From the results of the RSM study, the optimum conditions of UD and UT were determined at 0.5 W/mL and 22 minutes, respectively, and SB treated under these conditions was estimated to have a 95% SR. Also, experimentally, a 95.53% SR was observed under same conditions, accurately reflecting the theoretical prediction of 95%.