• Title/Summary/Keyword: Green body density

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동적 정수압 가압 성형에 의한 분말의 성형특성 (Effect on the Forming Property of Ceramic Powder by Dynamic CIP)

  • 김병익;최상흘
    • 한국세라믹학회지
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    • 제29권5호
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    • pp.391-395
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    • 1992
  • In order to improve the compactness and uniformity in ceramic green body, we have developed dynamic CIP(Cold Isostatic Pressing) as a new forming method in which the CIP and the vibratory pressing were combined. In dynamic CIP, bulk density on alumina compacts was linearly increased with higher │Pmax-Pbias│and maximum pressure of dynamic-CIP was decreased over one-third of that of conventional CIP to obtain the same bulk density.

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Fabrication of isotropic bulk graphite using artificial graphite scrap

  • Lee, Sang-Min;Kang, Dong-Su;Kim, Woo-Seok;Roh, Jea-Seung
    • Carbon letters
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    • 제15권2호
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    • pp.142-145
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    • 2014
  • Isotropic synthetic graphite scrap and phenolic resin were mixed, and the mixed powder was formed at 300 MPa to produce a green body. New bulk graphite was produced by carbonizing the green body at $700^{\circ}C$, and the bulk graphite thus produced was impregnated with resin and re-carbonized at $700^{\circ}C$. The bulk density of the bulk graphite was $1.29g/cm^3$, and the porosity of the open pores was 29.8%. After one impregnation, the density increased to $1.44g/cm^3$ while the porosity decreased to 25.2%. Differences in the pore distribution before and after impregnation were easily confirmed by observing the microstructure. In addition, by using an X-ray diffractometer, the degrees-of-alignment (Da) were obtained for one side perpendicular to the direction of compression molding of the bulk graphite (the "top-face"), and one side parallel to the direction of compression molding (the "side-face"). The anisotropy ratio calculated from the Da-values obtained was 1.13, which indicates comparatively good isotropy.

이중분포를 갖는 알루미나 혼합분체의 소결겨동 (Sintering Behavior of Bimodal Size-Distributed Alumina Powder Mixtures)

  • 이정아;김정주
    • 한국세라믹학회지
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    • 제36권7호
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    • pp.718-724
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    • 1999
  • Densification and grain growth behavior of bimodal size distributed alumina powder mixtures were investigated as a function of amount of coarse alumina powder. The specimens which contained coarse alumina powder for 60to 80wt% showed the highest green density. The amount of shrinkage of sintered specimen lineraly decreased with the increase of coarse alumina powder up to the content that showed the highest green density and then further addition of coarse alumina powder led to drastic decrease of shrinkage of specimen. Especially crack-like void were concurrently revealed in the sintered body with addition of coarse alumina powder above 60wt% When the sintering temperature increased up to 1650$^{\circ}C$ the amount of shrinkage of specimen linearly decreased and the grain growth were also retarded with increase of coarse lauminia powder.

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NiCuZn Ferrite의 겉보기 고화속도와 초기투자율의 충진율 의존성에 관한 연구 (Apparent Densification Rate and Initial Permeability of NiCuZn Ferrite Depended on Relative Packing Density)

  • 류병환;이정민;고재천
    • 자원리싸이클링
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    • 제7권4호
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    • pp.27-34
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    • 1998
  • 본 연구에서는 NiCuZn Ferrite(NCZF) 제조공정의 제어에 대하여 연구하였다. $700^{\circ}C$, 3시간 하소한 NCZF를 약 60시간 볼밀링하여 약 $0.5\mu\;extrm{m}$ 입자크기로 분쇄한 후 분무 건조하여 과립화하였다. NCZF의 충전율에 따른 겉보기 고화속도 및 초기투자율에 미치는 영향을 조사한 결과 다음과 같은 결과를 얻었다. 1. 성형압력 유지시간 1분에서 성형압력을 약 20~170 ㎫로 변화시켜 제조한 NCZF 토로이달 상의 출발시편은 성형압이 증가하면서 입자의 충전율은 48.6%에서 56.8%로 증가하였다. 2. 일정 소성온도에서 NCZF의 충전율이 높아질수록 고화속도가 높아지고, 일정 성형압력에서 소성온도가 높아질수록 NCZF의 겉보기 고화속도는 빨라졌다. NCZF의 충전율과 소성온도가 높고, 소성시간이 길어지면 bulk density는 증가하였다. 3. 고정된 조성에서 소성온도($875~925^{\circ}C$)와 소성시간(0~5시간)의 조합에 의해 제조된 NCZF의 초기투자율은 bulk density와 semi-log상에서 직선적인 비례관계를 가지며 NCZF입자의 충전율에 크게 의존하였다. NCZF입자의 충전율과 이들을 소성하였을 때의 bulk density를 알면 초기투자율을 예측할 수 있었다. log $\mu$i=$G1{\times}BD$+$G2{\times}충전율$+b(0), G1;0.8394, G2;-3.6233, (b);0.7053.

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서울지역 성인여성의 골밀도 정상군.위험군의 식습관과 식품섭취 관련요인의 비교분석 (Comparative Analysis of Food Habits and Bone Density Risk Factors between Normal and Risk Women Living in the Seoul Area)

  • 김명숙;구재옥
    • 대한지역사회영양학회지
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    • 제13권1호
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    • pp.125-133
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    • 2008
  • This study was carried out to compare bone density risk factors affecting women's BMD, and to examine the relationship age, lifestyle and dietary habits for bone health by physical measurement and questionnaires. The subjects of this study were 194 women living in the Seoul area. When the subjects were divided into normal and risk groups, BMD, height, weight, BMI, total body water, soft lean mass, fat free mass, protein, mineral, body-fat of normal group were much higher than those of the risk group. The breakfast eating rate of the normal group was much higher than that of the risk group, walking time was significantly longer and exercise was more (p < 0.05). The normal group had more frequent intakes of tunas, squid, radishes, the green parts of radish, cucumbers, carrots and Iucchinis, tomatoes, and grapes than the risk group (p < 0.01 or p < 0.05). In conclusion, breakfast eating, exercise, intakes of some foods such as anchovies, radishes, carrots, zucchinis and tomatoes were significantly important factor to prevent bone density risk.

FAHM(Fly-Ash Hollow Microsphere)첨가에 의한 도자기의 소성특성과 경량화 (Lightweight Characteristics and Sintering behavior of Porcelain by Addition FAHM(Fly-Ash Hollow Microsphere))

  • 김근희;피재환;김종영;조우석;김경자
    • 한국세라믹학회지
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    • 제48권3호
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    • pp.228-235
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    • 2011
  • Sintering behavior and lightweight characteristics of porcelain by addition of FAHM (Fly-Ash Hollow Microsphere) were evaluated. Green body of Backja composition (general porcelain) in which FAHM was added(15 and 20 wt%) was made by slip casting method. The green body was sintered at 1270 and $1290^{\circ}C$ and maintained for 1h. The bulk density and linear shrinkage of the sintered body with FAHM (20 wt%) decreased. As the contents of FAHM. increased, mullite and cristobalite phases increased. In the microstructure, FAHM shells remained after sintering, and the generation of mullite fibers around FAHM shells also were confirmed. the weight of porcelain with of 20% FAHM decreased by 40% and residual FAHM shells promoted the mullite of generation in the matrix.

자기펄스 성형 및 방전 플라즈마 소결 공정으로 제조한 텅스텐 소결체의 특성 (Fabrication and Properties of Densified Tungsten by Magnetic Pulse Compaction and Spark Plasma Sintering)

  • 이의선;변종민;정영근;오승탁
    • 한국재료학회지
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    • 제30권6호
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    • pp.321-325
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    • 2020
  • The present study demonstrates the effect of magnetic pulse compaction and spark plasma sintering on the microstructure and mechanical property of a sintered W body. The relative density of green specimens prepared by magnetic pulse compaction increases with increase in applied pressure, but when the applied pressure is 3.4 GPa or more, some cracks in the specimen are observed. The pressureless-sintered W shows neck growth between W particles, but there are still many pores. The sintered body fabricated by spark plasma sintering exhibits a relative density of above 90 %, and the specimen sintered at 1,600 ℃ after magnetic pulse compaction shows the highest density, with a relative density of 93.6 %. Compared to the specimen for which the W powder is directly sintered, the specimen sintered after magnetic pulse compaction shows a smaller crystal grain size, which is explained by the reduced W particle size and microstructure homogenization during the magnetic pulse compaction process. Sintering at 1,600 ℃ led to the largest Vickers hardness value, but the value is slightly lower than that of the conventional W sintered body, which is attributed mainly to the increased grain size and low sintering density.

세라믹분체 표면에서 아크릴아마이드 중합(제1보) : 아마이드 고분자중합에 의한 질화규소 겔캐스팅 공정제어 (Acrylamide Polymerization on ceramic Powders(I) : The Process Control of Si2N4 Gelcasting by Polymerization of Acrylamicde)

  • 류병환;김은영;이재도
    • 한국세라믹학회지
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    • 제36권2호
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    • pp.178-185
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    • 1999
  • Si3N4 겔캐스팅공정 제어를 위하여, 슬립 조성의 영향이 슬립의 점성특성과 성형체의 기계적 특성 및 소결체의 밀도에 미치는 영향에 대하여 조사하였다. 아크릴아마이드 모노머, 고분자전해질, 그리고 질화규소의 혼합물을 어트리터에 예비혼합한 후 볼밀링하여 슬립을 제조하였다. 개시제가 혼합된 슬립을 진공탈포하고 몰드에 주입하고 중합을 진행하였으며, 겔화된 슬립을 건조하여 성형체를 얻었다. 슬립의 특성과 성형체의 기계적 특성을 평가하기 위해, 슬립의 점도 측정과 직경방향 압축시험을 행하였다. 그 결과, near net shaping을 위한 낮은 점도를 갖는 46 vol%의 고농도 질화규소 슬립의 제조가 가능하였다. 성형체가 기계적 특성은 주로 모노머의 농도에 비례하여 증가하였다. 또한, 겔캐스트 성형체의 인장강도가 약 3MPa이 넘으면 기계적 가공이 가능하였으며, 겔캐스팅 성형체를 176$0^{\circ}C$, 3시간 상압소결하여 약 98.5%의 상대밀도를 얻을 수 있었다.

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무가압 분말 충전 성형법을 이용한 알루미나 세라믹스의 제조 (II) 무가압 분말 충전 성형법에 의해 제조된 소결체 특성 관찰 (Preparation of Alumina Ceramics by Pressureless Powder Packing Forming Method (II) Characterization of Sintered Body Fabricated by Pressureless Powder Packing Forming Method)

  • 박정형;성재석
    • 한국세라믹학회지
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    • 제32권1호
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    • pp.113-119
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    • 1995
  • The green body was fabricated by a new forming method, pressureless powder packaing forming method, and the characteristics of sintered specimen were investigated. It was found that alumina ceramics prepared by the present method showed porous structure with narrow pore size distribution, and in case of abrasive powder sintered body, compared with dry-pressed specimen, had the nearly same density. Especially, the specimen prepared with spray-dried granules showed the characteristic that granules were not either deformed or fractured during forming and sintering process. Therefore, it was found that this new forming method was effective method in fabrication of porous ceramics on account of easy control of porosity and pore size and its high thermal stability.

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가압-진공 하이브리드 주입 성형에 의한 알루미나의 성형에 미치는 다단 가압의 영향 (Effect of Step Pressure on Shape Forming of Alumina by Pressure-Vacuum Hybrid Slip Casting)

  • 조경식;이현권;우병준
    • 한국세라믹학회지
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    • 제50권2호
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    • pp.142-148
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    • 2013
  • Conventional cold isostatic pressing, slip casting, and filter pressing are not completely suitable for fabricating large plates because of disadvantages such as the high cost of equipment and formation of density gradient. These problems could be avoided by employing pressure-vacuum hybrid slip casting (PVHSC). In the PVHSC, the consolidation occurs not only by the compression of the slip in casting room, but also by vacuum sucking of the dispersion medium around the mold. We prepared the alumina bodies by the PVHSC in a static- or stepwise-pressure manner for loading up to 0.5 MPa using an aqueous slip. The green bodies were dried at $30^{\circ}C$ with 40 ~ 80% relative humidity. Under static pressure, casting induced a density gradient in the formed body, resulting in cracking and distortion after the firing. However, the stepwise pressure loading resulted in green bodies with homogeneous density, and the minimization of the appearance of those defects in final products. Desirable drying results were obtained from the cast bodies dried with 80% RH environment humidity. When sintered at $1650^{\circ}C$ for 4 h, the alumina plate made by stepwise-pressure casting reached full density (> 99.7% relative density).