• 제목/요약/키워드: Grain sizes

검색결과 446건 처리시간 0.022초

중탄소계 열간단조품의 미세조직과 구름피로거동 (Rolling Contact Fatigue Behavior and Microstructure Control to Medium Carbon Steel Base Hot Forgings)

  • 이재성;손찬현;문호근;송복한;박창남
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.287-290
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    • 2005
  • Once hot forgings for automotive parts such as wheel bearing flange to which cyclic asymmetric bending stress is continuously applied are produced, it is necessary to control their microstructure to obtain superior mechanical properties. It is however hard to control the microstructure uniformly because the strength is reduced as coarsening of ferrite grains. To investigate the microstructural alteration according to process variables during hot working, the variation of the ferrite grain size was studied by utilizing of the computer aided servo-hydraulic Gleeble tester which is hot deformation behavior reproduction equipment. In addition, the effect of the ferrite grain size of raw material on the austenite grain behavior of hot forgings was also examined. The rolling contact fatigue resistance of the induction hardened SAE 1055 steel was compared with the occasion of the same condition of SAE52100 bearing steel. As a result, it was confirmed that the ferrite grain sizes of the forgings depend on the heating temperature and cooling start temperature during hot forging and cooling processes. The induction hardened SAE1055 steel showed a superior rolling contact fatigue resistance to the induction hardened SAE52100 steel. The reason is that SAE1055 steel is freer from the material defect such as segregation than the comparative steel.

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베이나이트계 고강도강의 샤르피 충격 특성에 미치는 유효결정립도 영향 (Effect of Effective Grain Size on Charpy Impact Properties of High-Strength Bainitic Steels)

  • 신상용;한승엽;황병철;이창길;이성학
    • 대한금속재료학회지
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    • 제46권10호
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    • pp.617-626
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    • 2008
  • This study is concerned with the effect of Cu and B addition on microstructure and mechanical properties of high-strength bainitic steels. Six kinds of steels were fabricated by varying alloying elements and hot-rolling conditions, and their microstructures and tensile and Charpy impact properties were investigated. Their effective grain sizes were also characterized by the electron back-scatter diffraction analysis. The tensile test results indicated that the B- or Cu-containing steels had the higher yield and tensile strengths than the B- or Cu-free steels because their volume fractions of bainitic ferrite and martensite were quite high. The B- or Cu-free steels had the higher upper shelf energy than the B- or Cu-containing steels because of their higher volume fraction of granular bainite. In the steel containing 10 ppm B without Cu, the best combination of high strengths, high upper shelf energy, and low energy transition temperature could be obtained by the decrease in the overall effective grain size due to the presence of bainitic ferrite having smaller effective grain size.

API X70 및 X80급 라인파이프강의 준정적 및 동적 비틀림 변형 거동 (Quasi-Static and Dynamic Torsional Deformation Behavior of API X70 and X80 Linepipe Steels)

  • 김용진;김양곤;신상용;이성학
    • 대한금속재료학회지
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    • 제48권1호
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    • pp.8-18
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    • 2010
  • This study aimed at investigating quasi-static and dynamic torsional deformation behavior of three API X70 and X80 linepipe steels. Quasi-static and dynamic torsional tests were conducted on these steels. having different grain sizes and volume fractions of acicular ferrite and polygonal ferrite, using a torsional Kolsky bar. The test data were then compared via microstructures and adiabatic shear band formation,. The dynamic torsional test results indicated that the steels rolled in the single phase region had higher maximum shear stress than the steel rolled in the two phase region, because the microstructures of the steel rolled in the single phase region were composed mainly of acicular ferrites. In the X80 steel rolled in the single phase region, the increased dynamic torsional properties could be explained by a decrease in the overall effective grain size due to the presence of acicular ferrite having smaller effective grain size. The possibility of adiabatic shear band formation was analyzed from the energy required for void initiation and variation in effective grain size.

압출성형 혼합쌀의 제조에 따른 곡종별 이화학적 특성 (Physicochemical Properties of Selected Cereals and Legumes for the Production of Extruded Multi-grain)

  • 김성수;채은미;이영택
    • Applied Biological Chemistry
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    • 제44권1호
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    • pp.30-34
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    • 2001
  • 쌀에 혼합취반이 가능한 혼식용 혼합쌀의 제조를 위해 곡물원료인 현미, 보리쌀, 밀, 조, 수수, 콩, 팥에 대한 물리화학적 특성 및 압출성형 특성을 조사하였다. 혼합쌀의 제조에 사용한 곡물은 전분, 단백질, 지방, 희분 및 총 식이섬유함량에서 서로 차이를 보여주었다. 곡분은 명도에 있어 백미, 보리쌀, 콩, 현미, 밀, 수수, 팥, 조의 순으로 낮았으며, 대부분 적황색도를 나타내었으나 곡종에 따라 다소간의 차이를 보여주었다. 곡분의 평균입자크기는 백미, 보리쌀과 같이 도정한 곡물에서 작았으며 현미, 조, 수수 같이 강층을 포함하는 정곡에서 다소 큰 것으로 분석되었다. 곡분의 손상전분 함량은 곡류에서 $5.4{\sim}10.9%$ 범위였으며 콩과 팥에서는 $0.5{\sim}1.4%$로 낮았다. 곡분의 수분흡수지수는 팥, 백미, 수수, 현미, 밀, 조, 보리쌀, 콩의 순으로 낮았으며 수분용해도지수는 두류인 콩과 팥에서 높게 나타났다. 혼합쌀 제조시에 곡종에 따른 이화학적 특성차이가 혼합쌀의 압출성형가공에 크게 영향을 주었으며, 현미 50%, 보리쌀 20%, 밀 10%, 조 5%, 수수 5%, 콩 7%, 팥 3%의 적정 배합비로 압출성형한 혼합쌀은 일반쌀과 혼용이 가능한 형태인 것으로 나타났다.

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열처리가 Elgiloy 선재의 기계적 성질에 미치는 영향 (THE EFFECTS OF HEAT TREATMENT ON THE MECHANICAL PROPERTIES OF THE ELGILOY WIRE)

  • 허택;이병태;최석규;김형일
    • 대한치과교정학회지
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    • 제22권3호
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    • pp.557-578
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    • 1992
  • Heat treatment which removes internal stress enhances the mechanical properties of the orthodontic arch wire. The main purpose of this experiment was to investigate the effects of the heat treatment on the mechanical properties of the Elgiloy wire. The Elfiloy wire, 0.016' X 0.022' and 0.018' X 0.025', were heat treated in an electric oven for 5, 10 and 15 minutes at selected temperatures between 300 and $900^{\circ}C$. Tensile strength and load deflection rate were measured to reveal the changes of mechanical property at various conditions, and each specimen was observed under metallurgic microscope. Also to trace the precipitation material due to overheat treatment, a qualitative analysis was carried out with EDS system. It was found that heat treatment at a low temperature caused an increase in the tensile strength and bending resistance, and a maintenance in the fibrous in the tensile strength and bending resistance, and a maintenance in the fibrous structure of both sizes of wire. The changes observed in properties and appearance were probably due to the relief of internal stresses incurred in the metal during cold working. In both sizes of wire the tensile strength and the bending resistance continued to decrease at high temperature, and the fibrous structure continued to disappear then was not observed at $900^{\circ}C$. The carbide precipitation founded in grain boundary at $750^{\circ}C$ probably was other elements carbide (Ni, Co) except Cr. The grain growth was observed at $1100^{\circ}C$. Optimum heat treatment for the 0.016' X 0.022' Elgiloy wire was 10 minutes at $500^{\circ}C$, and for the 0.018' X 0.025' Elgiloy wire it was 5 to 15 minutes at $500^{\circ}C$.

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원자로압력용기강 용접열영향부의 미세조직 변화가 Magnetic Barkhausen Noise 거동에 미치는 영향 (Effects of Microstructural States on Magnetic Barkhausen Noise Behavior in the Weld Heat-Affected Zone of Reactor Pressure Vessel Steel)

  • 김주학;윤의박;문종걸;박덕근;홍준화
    • 비파괴검사학회지
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    • 제18권4호
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    • pp.292-303
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    • 1998
  • 최근 자기적 특성의 변화가 재료의 미세조직적 상태에 민감하다는 보고가 있다. 재료의 미세조직은 상(phase), 결정립의 크기, 석출물 등의 타양한 인자로 구성되며, 본 연구에서는 이러한 인자들을 이용하여 재료의 특성과 Barkhausen noise(BN) 의 관계를 연관시키기 위 한 시도를 하였다. ASTM A 508 Gr. 3 원자로압력용기강을 대상으로 용접열영향부의 미세조직적인 변화를 일곱가지 대표적인 영역으로 구분하였고, 각 영역에서의 미세조직과 기계적특성의 변화를 파악한 후, 자 조건별로 BN을 측정하였다. 통상의 보자력이나 잔류자화 같은 자기적성질은 큰 변화가 없었지만, BN은 미세조직의 상태에 따라 현격한 변화를 보였다. 결정립과 석출물의 크기가 증가함에 따라 BN은 증가하였고. tempered martensite 보다는 tempered bainite 조직에서 높은 BN을 나타냈다.

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전해액 내 사카린의 농도 변화에 의한 전기도금 니켈-철 퍼멀로이 박막의 미세구조와 자기적 특성 변화 (Microstructure and Magnetic Properties of Electroplated Ni-Fe Permalloy Thin Films by Saccharin Concentration in Electrolytes)

  • 이호준;방원배;홍기민;고영동;정진석;이희복
    • 한국자기학회지
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    • 제19권4호
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    • pp.138-141
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    • 2009
  • 전기도금 니켈-철 퍼멀로이 박막에 대한 사카린의 영향에 대해 조사하였다. 1 ${\mu}mol/L$ 이하 농도의 사카린이 도금용 전해액에 첨가되면, 도금 박막의 결정립 크기를 감소시키고, 표면 거칠기를 낮추는 효과가 있다. 이러한 물성의 변화는 자기적 특성 중 보자력의 감소와 투자율과 자기임피던스의 증가로 나타난다. 결정립 크기의 감소는 증분투자율과 자기임피던스의 증가와 매우 밀접한 상관관계를 나타내고 있다. 사카린은 전기도금 연자성 퍼멀로이 박막에 유용한 첨가제이며 사카린의 농도변화로 연자성의 조절 가능성을 보였다.

20mol% Gd-doped 소결체 CeO$_2$ 전해질의 전기적 특성분석 (Characterization for Electrical Properties of Sintered 20mol% Gd-doped CeO$_2$ Electrolyte)

  • 김선재;국일현
    • 한국세라믹학회지
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    • 제35권1호
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    • pp.97-105
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    • 1998
  • 20mol% Gd-doped CeO2 ultrafine powders as a promising electrolyte for the low temperature solid ox-ide fuel cells were synthesized with particle sizes of 15-20 nm using glycine nitrate process(GNP) fol-lowed by sintering their pellets at 150$0^{\circ}C$ for various times in air and then the electrical properties of the sintered pellets were investigated. The sintering behaviors and electrical properties for the sintered 20 sintered mol% Gd-doped CeO2 pellets were analyzed using dilatometer and SEM and AC two-terminal impedance technique respectively. As the heating temperature increased the synthesized powder had the sintering behaviors to show the start of the significant shrink at temperature of about $700^{\circ}C$ and to show the end of the shrink at the temperature of about 147$0^{\circ}C$. When the pellets were sintered with the vaious times at 150$0^{\circ}C$ the temperatuer which the shrink had been already completed the grain sizes in the sintered 20 mol% Gd-doped GeO2 pellets increased with the increase of the sintering time but their electrical resis-tivities showed the minimum value at the sintering time of 10h. It is due that the pellet sintered for 10h had the minimum activation energy fior the electtrical conduction. Thus it is thought that the decrease of the activation energy with the increase of the sintering time to 10h is induced by the enhanced mi-crostructure like the decrease of pore amount and the grain growth and its increase with the sintering times more than 10h is induced by the increase of the amounts of the impurities such as Mg. Al and Si from the sintering atmosphere.

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첨가제에 의한 구리 박막의 기계적 특성 변화 (The Influence of Additives on the Mechanical Properties of Electrodeposited Copper Foils)

  • 우태규;박일송;정광희;손규송;송람;이만형;황영규;설경원
    • 대한금속재료학회지
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    • 제50권3호
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    • pp.237-242
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    • 2012
  • The objective of this study is to investigate the effect of additives on the mechanical and electrical characteristics of electrodeposited copper foils. Additives A(leveler) and B(brightener) were used in this study and Cl ions were used as an accelerator. In case of using these additives A and B, it showed a disadvantage that decreased the elongation of electrodeposited layer due to decreased grain sizes and increased tensile strength. On the other hand, the Cl ions decreased the specific resistance of the copper layer and increased elongation owing to increasing grain sizes. The highest elongation and lowest resistivity were measured in the group added only Cl ions, whose values were 21.9% and $3.11{\mu}\Omega$-cm, respectively.

Influence of heating rate on the flexural strength of monolithic zirconia

  • Ozturk, Caner;Celik, Ersan
    • The Journal of Advanced Prosthodontics
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    • 제11권4호
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    • pp.202-208
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    • 2019
  • PURPOSE. Fabrication of zirconia restorations with ideal mechanical properties in a short period is a great challenge for clinicians. The purpose of the study was to investigate the effect of heating rate on the mechanical and microstructural properties of monolithic zirconia. MATERIALS AND METHODS. Forty monolithic zirconia specimens were prepared from presintered monolithic zirconia blanks. All specimens were then assigned to 4 groups according to heating rate as Control, Group $15^{\circ}C$, Group $20^{\circ}C$, and Group $40^{\circ}C$. All groups were sintered according to heating rates with the sintering temperature of $1500^{\circ}C$, a holding time of 90 minutes and natural cooling. The phase composition was examined by XRD analysis, three-point bending test was conducted to examine the flexural strength, and Weibull analysis was conducted to determine weibull modulus and characteristic strength. Average grain sizes were determined by SEM analysis. One-way ANOVA test was performed at a significance level of 0.05. RESULTS. Only tetragonal phase characteristic peaks were determined on the surface of analyzed specimens. Differences among the average grain sizes of the groups were not statistically significant. The results of the three-point bending test revealed no significant differences among the flexural strength of the groups (P>.05). Weibull modulus of groups was ranging from 3.50 to 4.74. The highest and the lowest characteristic strength values were obtained in Group $20^{\circ}C$ and Control Group, respectively. CONCLUSION. Heating rate has no significant effect on the flexural strength of monolithic zirconia. Monolithic zirconia restorations can be produced in shorter sintering periods without affecting the flexural strength by modifying the heating rate.