• Title/Summary/Keyword: Gradually increased load

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Analysis of the Warm Shrink Fitting Process for Assembling the Part(Shaft and Output Gear) (단품(축/OUTPUT 기어)조립을 위한 온간압입공정 해석)

  • Kim, Tae-Jin;Kang, Hee-Jun;Kim, Chul;Chu, Suck-Jae;Kim, Ho-Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.47-54
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    • 2008
  • Fitting process carried out in the automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that heats gear to a suitable range under the tempering temperature and squeezes it toward the outer diameter of shaft. Its stress depends on the yield strength of gear. Press fitting is a method that generally squeezes gear toward that of shaft at room temperature by a press. Another method heats warmly gear and safely squeezes it toward that of shaft. Warm shrink fitting process for the automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by this process produced dimensional changes in both the outer diameter and profile of the gear. So that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of warm shrink fitting process, in which design parameters are involved; contact pressure according to fitting interference between outer diameter of shaft and inner diameter of gear, fitting temperature, and profile tolerance of gear. In this study, an closed form equation to predict contact pressure and fitting load was proposed in order to develop an optimization technique of the warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, that is, thermal-structural coupled field analysis. Actual loads measured in the field was in good agreements with the results obtained by the theoretical and finite element analysis.

Dynamic Characteristics Analysis of Spherical Shell with Initial Deflection(I) (초기 처짐을 갖는 Spherical Shell의 동적 특성에 관한 연구 (I) -기하학적 형상에 따른 동적 특성-)

  • 조진구
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.40 no.3
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    • pp.113-121
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    • 1998
  • The widespread use of thin shell structures has created a need for a systematic method of analysis which can adequately account for arbitrary geometric form. Therefore, the stress analysis of thin shell has been one of the more challenging areas of structural mechanics. The analysis of axisymmetric spherical shell is almost an every day occurrence in many industrial applications. A reliable and accurate finite element analysis procedure for such structures was needed. In general, the shell structures designed according to quasi-static analysis may fail under conditions of dynamic loading. For a more realistic prediction on the load carrying capacity of these shell, in addition to the dynamic effect, consideration should also include other factors such as nonlinearities in both material and geometry since these factors, in different manner, may also affect the magnitude of this capacity. The objective of this paper is to demonstrate the dynamic characteristics of spherical Shell. For these purpose, the spherical shell subjected to uniformly distributed step load was analyzed for its large displacements elasto-viscoplastic dynamic response. The results for the dynamic characteristics of spherical shell in the cases under various conditions of base-radius/central height(a/H) and thickness/shell radius(t/R) were summarized as follows: 1. The dynamic characteristics with a/H, 1) As the a/H increases, the amplitude of displacement increased. 2) The values of displacement Dynamic Magnification Factor (DMF) range from 2.9 to 6.3 in the crown of shell and the values of factor in the mid-point of shell range from 1.8 to 2.6. 3) As the a/H increases, the values of DMF in the crown of shell is decreased rapidly but the values of DMF in mid-point of shell is increased gradually. 4) The values of DMF of hoop-stresses range from 3.6 to 6.8 in the crown of shell and the values of factor in the mid-point of shell range from 2.3 to 2.6, the values of DMF of stress were larger than that of displacement. 2. The dynamic characteristics with t/R, 1) With the decrease of thickness of shell decreses, the amplitude of the displacement and the period increased. 2) The values of DMF of the displacement were range from 2.8 to 3.6 in the crown of shell and the values of factor in the mid-point of shell were range from 2.1 to 2.2.

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Evaluation of Gamma Irradiation for Extending the Shelf Life of Kimchi (김치의 저장성 연장을 위한 Gamma선 조사)

  • Cha, Bo-Sook;Kim, Woo-Jung;Byun, Myung-Woo;Kwon, Joong-Ho;Cho, Han-Ok
    • Korean Journal of Food Science and Technology
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    • v.21 no.1
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    • pp.109-119
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    • 1989
  • To improve the storage method of Kimchi, optimum ripening Kimchi for an irradiation treatment(the time of around 0.3% in total acidity of Kimchi) was irradiated by doses of 1, 2, 3 kGy with Co-60 ${\gamma}-radiation$ and stored at $10^{\circ}C$. Total aerobic bacteria increased in the beginning of storage and then decrease slowly as the number of total lactic acid bacteria increased. Total lactic acid bacteria initially loaded by $10^8\;cells/ml$ in Kimchi shortly after irradiation reduced to $10^4-10^6\;cells/ml$ with 1-3 kGy doses and decreased gradually through the whole storage period. The initial load of yeast, $10^3\;cells/ml$, increased steadily during Kimchi storage and led to more than $10^4\;cells/ml$ after 30 days of storage. While it maintained tha the load in 2-3 kGy irradiated groups after 30 days of storage was less than that at the beginning of storage. pH, acidity and volatile acid in the nonirradiated group were 4.0, 0.7% and 0.06%, respectively at the 15th day after storage, but at the 30th day after storage, 2-3 kGy irradiated groups showed different values, 4.1, 0.58-0.63%, and 0.04-0.05%, respectively. The texture(firmness) of Kimchi reduced along with storage time, and 2 kGy irradiated group proved most favourable in its texture during storage. In the sensory evaluation of Kimchi, nonirradiated group was inedible after 15 days of storage, whereas 2-3 kGy irradiated groups could proling the storage-life of Kimchi over 2 times compared with the nonirradiated Kimchi, showing the good sensory quality even after 30 days of storage.

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Effects of Bilayer Period on the Microhardness and Its Strengthening Mechanism of CrN/AlN Superlattice Coatings

  • Kim, SungMin;Kim, EunYoung;Kim, DongJun;La, JoungHyun;Lee, SangYul
    • Journal of the Korean institute of surface engineering
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    • v.45 no.6
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    • pp.257-263
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    • 2012
  • CrN/AlN multilayer coatings with various bilayer periods in the range of 1.8 to 7.4 nm were synthesized using a closed-field unbalanced magnetron sputtering method. Their crystalline structure, chemical compositions and mechanical properties have been investigated with Auger electron spectroscopy, X-ray diffractometry, atomic force microscopy, nanoindentation, scratch tests. The properties of the multilayer coatings varied strongly depending upon the magnitude of the bilayer period. The multilayer coating with a bilayer period of 1.8 nm showed the maximum hardness and an elastic modulus of approximately 37.6 and 417 GPa, respectively, which was 1.54 times higher than the hardness predicted by the rule of mixture from the CrN and AlN coatings. The hardness of the multilayer coating increased as the bilayer period decreased, i.e. as the rotation speed increased. The Hall-Petch type relationship, hardness being related to (1/periodicity)$^{-1/2}$, suggested by Lehoczky was confirmed for the CrN/AlN multilayer coatings with bilayer period close to the 5-10 nm range. With decreasing bilayer period, the surface morphology of the films became rougher and the critical load of films for adhesion strength gradually decreased.

A Study on Shrinkage the Weft Knitted Fabrics (위편포의 수축에 관한 연구)

  • Sung Baek Joo;Choi Suk Chul;Chung Soon Young
    • Journal of the Korean Society of Clothing and Textiles
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    • v.4 no.1_2
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    • pp.25-33
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    • 1980
  • The studies on shrinkage and characteristics of the weft knitted fabrics were investigated under the various dry and wet treating conditions. Various relaxation values were found out according to treating conditions. The characteristics of knitted fabrics such as shrinkage rate, thickness, spirality, elongation and recovery were also measured. The used knitting yams were OE (open-end) cotton and POY (pre-oriented yarn)-DTY (draw textured yam) polyester. The conclusions obtained in this study are as follows. 1. In case of dry relaxation little change of Ks values was seen with increasing time after 48 hours. So it was found that relaxation shrinkage of dry relaxation reached its maximal state in about 48 hours. 2. In case of wet relaxation, higher Ks values were observed, in comparision with those of dry one and higher shrinkage rates were also observed. But when experimental temperature was constant, sudden marked increases in Ks values and shrinkage rates appeared through the initial 4 hours, and after that time little change was seen in them. 3. As Ks value increases, thickness also increased. But thickness showed to some degree stability around Ks value 23. 4. As Ks value increases, spirality values also increased gradually. But little change of spirality values was observed above a certain Ks values (cotton 22.5, polyester 21.5). 5. As Ks value increases, the elongation decreased under a certain load, and the recovery was random.

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Study on shear fracture behavior of soft filling in concrete specimens: Experimental tests and numerical simulation

  • Lei, Zhou;Vahab, Sarfarazi;Hadi, Haeri;Amir Aslan, Naderi;Mohammad Fatehi, Marji;Fei, Wu
    • Structural Engineering and Mechanics
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    • v.85 no.3
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    • pp.337-351
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    • 2023
  • In this paper, the shear behavior of soft filling in rectangular-hollow concrete specimens was simulated using the 2D particle flow code (PFC2D). The laboratory-measured properties were used to calibrate some PFC2D micro-properties for modeling the behavior of geo-materials. The dimensions of prepared and modeled samples were 100 mm×100 mm. Some disc type narrow bands were removed from the central part of the model and different lengths of bridge areas (i.e., the distance between internal tips of two joints) with lengths of 30 mm, 50 mm, and 70 mm were produced. Then, the middle of the rectangular hollow was filled with cement material. Three filling sizes with dimensions of 5 mm×5 mm, 10 mm×5 mm, and 15 mm×5 mm were provided for different modeled samples. The parallel bond model was used to calibrate and re-produce these modeled specimens. Therefore, totally, 9 different types of samples were designed for the shear tests in PFC2D. The shear load was gradually applied to the model under a constant loading condition of 3 MPa (σc/3). The loading was continued till shear failure occur in the modeled concrete specimens. It has been shown that both tensile and shear cracks may occur in the fillings. The shear cracks mainly initiated from the crack (joint) tips and coalesced with another one. The shear displacements and shear strengths were both increased as the filling dimensions increased (for the case of a bridge area with a particular fixed length).

Experimental Investigation of Combined Sinusoidal Loads to Simulate Soil Liquefaction Triggering under Real Earthquake Loads (실지진하중 하에서의 지반 액상화 발생을 모사하기 위한 조합 정현하중에 대한 실험적 고찰)

  • Choi, Jae Soon;Baek, Woo Hyun
    • Journal of Korean Society of Disaster and Security
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    • v.11 no.2
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    • pp.29-35
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    • 2018
  • This study is an experimental comparison on the fact that the sinusoidal load, which has been used so far in the laboratory cyclic test, which is an important part of the liquefaction triggering study, is somewhat different from the phenomenon that causes the soil liquefaction during the earthquake loading. To this end, this study proposes a new type of combined sinusoidal load and compares it with experimental results to load the conventional sine wave. In the comparison, the shaking table tests were carried out and the sample in the tests was remolded with the relative density of 40%, which is a condition where liquefaction is easy to occur. Firstly, the conventional cyclic test was carried out under the condition that with the amplitude of sine wave was 0.3 g. Additionally, 3 types of tests were performed using the combination loads made up with 0.03 g sinusoidal load and 0.3g sinusoidal load. At that time, the loading time for the first sinusoidal load were changed with 5 seconds, 10 seconds, and 15 seconds. As a result, the test with the conventional sine wave and the test with the first sinusoidal loading for 5 seconds showed that the change of the pore water pressure gradually increased. But in the tests with the combined sinusoidal load which changed the first sinusoidal loading time with 10 and 15 seconds, it was found that the pore water pressure suddenly rose at a certain instant and liquefaction occurs. From the experimental comparison, it is judged that it is appropriate that the time of the first sine wave is over 10 seconds at the proposed combined load for the soil condition with relative density 40%.

Dynamic Characteristics Analysis of Spherical Shell with Initial Deflection(II) - Effects of Initial Deflection - (초기 처짐을 갖는 Spherical Shell의 동적 특성에 관한 연구(II) - 초기 처짐에 따른 동적 특성 -)

  • Cho, Jin-Goo
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.40 no.5
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    • pp.91-99
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    • 1998
  • The widespread use of thin shell structures has created a need for a systematic method of analysis which can adequately account for arbitrary geometric form and boundary conditions as well as arbitrary general type of loading. Therefore, the stress and analysis of thin shell has been one of the more challenging areas of structural mechanics. A wide variety of numerical methods have been applied to the governing differential equations for spherical and cylindrical structures with a few results applicable to practice. The analysis of axisymmetric spherical shell is almost an every day occurrence in many industrial applications. A reliable and accurate finite element analysis procedure for such structures was needed. Dynamic loading of structures often causes excursions of stresses well into the inelastic range and the influence of geometry changes on the response is also significant in many cases. Therefore both material and geometric nonlinear effects should be considered. In general, the shell structures designed according to quasi-static analysis may fail under conditions of dynamic loading. For a more realistic prediction on the load carrying capacity of these shell, in addition to the dynamic effect, consideration should also include other factors such as nonlinearities in both material and geometry since these factors, in different manner, may also affect the magnitude of this capacity. The objective of this paper is to demonstrate the dynamic characteristics of spherical shell. For these purposes, the spherical shell subjected to uniformly distributed step load was analyzed for its large displacements elasto-viscoplastic static and dynamic response. Geometrically nonlinear behaviour is taken into account using a Total Lagrangian formulation and the material behaviour is assumed to elasto-viscoplastic model highly corresponding to the real behaviour of the material. The results for the dynamic characteristics of spherical shell in the cases under various conditions of base-radius/central height(a/H) and thickness/shell radius(t/R) were summarized as follows : The dynamic characteristics with a/H. 1) AS the a/H increases, the amplitude of displacement in creased. 2) The values of displacement dynamic magnification factor (DMF) were ranges from 2.9 to 6.3 in the crown of shell and the values of factor in the mid-point of shell were ranged from 1.8 to 2.6. 3) As the a/H increases, the values of DMF in the crown of shell is decreased rapidly but the values of DMF in mid-point shell is increased gradually. 4) The values of DMF of hoop-stresses were range from 3.6 to 6.8 in the crown of shell and the values of factor in the mid-point of shell were ranged from 2.3 to 2.6, and the values of DMF of stress were larger than that of displacement. The dynamic characteristics with t/R. 5) With the thickness of shell decreases, the amplitude of the displacement and the period increased. 6) The values of DMF of the displacement were ranged from 2.8 to 3.6 in the crown of shell and the values of factor in the mid-point of shell were ranged from 2.1 to 2.2.

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A Study on Improving High-Power Induction Motor Starting (대용량 유도전동기 기동 개선에 관한 연구)

  • Son, Seok-Geum
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.9 no.2
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    • pp.178-184
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    • 2016
  • The motor power of the industry to use the electric energy is gradually increased. The electric motor generates a voltage drop in the starting current during startup. The starting current is started it is difficult to have an adverse effect on neighboring power systems with large motor starting when the voltage drop across the power grid. In addition to that the motor torque according to the load depending on the size of the rotation speed is changed to a motor start-up speed is important. However, the distance to the emergency generator transformers or motors from the motor capacity is smaller but short and difficult to maneuver the theory and practice of the operating characteristics of the starting characteristics of the motor used a lot of large industrial plants were measured and analyzed. Therefore, this study investigated the motor starting Analysis and interpretation for the relationship with the large motor starting torque and speed during motor starting.

Effects of Nb2O5 Addition on Microstructure and Piezoelectric Characteristics of PNW-PMN-PZT Ceramics for Piezoelectric Transformer Driving PDA CCFL (PDA CCFL 구동을 위한 압전트랜스포머 용 PNW-PMN-PZT 세라믹스의 Nb2O5 첨가에 따른 미세구조 및 압전특성)

  • 류주현;황락훈;김철희;오동언;장은성;정영호;홍재일
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.3
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    • pp.289-293
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    • 2004
  • PNW-PMN-PZT ceramics were fabricated with the variations of Nb$_2$O$_{5}$ addition and their microstructural and piezoelectric characteristics were investigated. When the amount of Nb$_2$O$_{5}$ increased, grain size decreased gradually. At 0.3wt% Nb$_2$O$_{5}$ which is the same weight percent with Fe$_2$O$_3$, maximum tetragonality(c/a) and density were shown due to the complexed doping effects. Also, this composition that showed Qm of 2,041, kp of 0.55, grain size of 2.5${\mu}{\textrm}{m}$ and $\varepsilon$r of 1704 were proper for high power application. Using this composition, Rosen-type piezoelectric transformer was fabricated as the size of 1 ${\times}$ 16 ${\times}$ 5㎣ and its electrical characteristics were investigated with the variations of load resistance and driving frequency. At the resistance of 200㏀, maximum step-up ratio of 13.68 was shown. After driving PDA CCFL for 25 min using the inverter circuit, at driving frequency of 214.4KHz, input voltage of 31.78 V and input current of 21.1mA were measured at the input part of piezoelectric transformer. And then, output voltage of 293.2 V and output current of 2.2mA were shown at the output part of piezoelectric transformer. At the same time, efficiency of 96.2% and temperature rise of 3.5$^{\circ}C$ were appeared at the piezoelectric transformer.ormer.