• Transactions of the Korean Society of Mechanical Engineers A
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• v.32 no.6
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• pp.519-525
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• 2008

For this study, SM45C steel rods using generally for power transmission shafts and machine components was selected and welded by butt-GMAW method. And then it was studied about estimation of fatigue strength and the region of infinite life by Haigh diagram using Goodman's equation. Fatigue strength in weld zone presents highly in order of the boundary between deposited metal zone and heat affected zone, deposited metal zone, heat affected zone. This result agrees with distribution of hardness in weld zone. Fatigue strength in base metal zone presents highly compared with weld zone in low cycles between $10^4$ cycles and $10^6$cycles, but it presents the lowest fatigue strength on the order of heat affected zone in the vicinity of $10^6$cycles. It is the result that the first high compressive residual stress distributed by drawing process of the steel rods is released and the base metal is softened by alternating stresses. The region of infinite life by Haigh diagram presents highly in order of the boundary between deposited metal zone and heat affected zone, deposited metal zone, heat affected zone. From this results, it is demanded that the stress for safety design of machine components using SM45C butt-welded steel rods must be selected in the region of the lowest infinite life of heat affected zone.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.1
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• pp.175-182
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• 2003

The fatigue life of welded joints is sensitive to welding residual stress and complexity of their geometric shapes. To predict the fatigue life more reasonably. the effects of welding residual stress and its relaxation on their fatigue strengths should be considered quantitatively, which are often regarded to be equivalent to the effects of mean stresses by external loads. The hot-spot stress concept should be also adopted which can reduce the dependence of fatigue strengths for various welding details. Considering the factors mentioned above, a fatigue life prediction model using the modified Goodman's diagram was proposed. In this model, an equivalent stress was introduced which is composed of the mean stress based on the hot-spot stress concept and the relaxed welding residual stress. From the verification of the proposed model to real welding details, it is proved that this model can be applied to predict reasonably their fatigue lives.

• 한국태양에너지학회:학술대회논문집
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• 2008.11a
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• pp.280-287
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• 2008

In case of low pressure steam turbine used in power plant, it was operated in wet steam and high stress condition. Therefore, it is possible that the corrosion damage of low pressure was induced by this condition. According to previous study, about 30% of total blade failure correspond to corrosion fatigue or SCC(stress corrosion cracking) in low pressure turbine. Especially, LSB(last stage bucket) of low pressure turbine has a higher hardness to prevent erosion damage due to water droplet however, generally this is more dangerous for SCC damage. Therefore, to improve reliability of turbine blade. various methods for SCC evaluation has been developed. In this study, the crack found in LSB during in-service inspection was evaluated using microstructure analysis and stress analysis. From the stress analysis, the optimum size of fillet to remove the crack was proposed. And also, the reliability was evaluated for modified LSB using GOODMAN diagram.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.4
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• pp.113-122
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• 2018

A hydraulic breaker is an attachment of an excavator, and it crushes stones. Recently, research to reduce the impact and noise of breakers are ongoing. In this paper, a method to improve the upper, lower, and side dampers, which act as insulation for the attenuation of vibration during breaker operation, is studied through testing and simulation. To obtain the nonlinear material constants required for the simulation, the biaxial tensile test was performed with urethane, which is a material used for dampers. The existing parts and the improved parts were compared and evaluated using the LS-DYNA program. As a result, 50% of the equivalent stress was reduced in the bracket body of the hydraulic breaker, and the equivalent stress of the side damper was also decreased. We verified that the fatigue conditions were satisfied by performing a fatigue analysis.

• Journal of the Korean Society of Propulsion Engineers
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• v.4 no.1
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• pp.93-101
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• 2000

In a gas-turbine engine, fan blades in flow path are confronted with many kinds of loading. The study of the excited force by the wake of struts has proposed and the possibility of fatigue failure about rotating fan blades by the excited force at the steady state is evaluated. Equations of the excited force of wakes has been derived at the steady state and the maximum pressure distributions measured at the transient state are proposed. Dynamic characteristics and the fatigue strength of fan blades by experimental test were obtained. To evaluate HCF(High Cycle Fatigue) damage of fan blades, FEM analysis was performed with a steady state harmonic response, which was followed by high cycle fatigue damage factor from goodman diagram.

• Proceedings of the KSR Conference
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• 1999.11a
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• pp.333-343
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• 1999

When a high speed train enters a tunnel, wind speed passing through the train in a tunnel section becomes higher due to the reverse flow to the direction of the train. The higher wind speed gives more aerodynamic forces to the pantograph on the train. Therefore, it is necessary to perform aerodynamic and dynamic analyses in order to check whether the current collection of the high speed train, entering the tunnel, still remain permissible or not. In this paper, the aerodynamic analysis has been performed under the assumption that a high speed train at 300 km/h enters a tunnel whose cross sectional area Is 107/㎡ and length is 1000m. In consideration of the aerodynamic analysis results, the dynamic analysis has been performed based on the catenary and pantograph dynamic models in SEOUL-PUSAN high speed rail, using the GASENDO developed by RTRI. In addition, the fatigue life of the contact wire has been reviewed using the Goodman diagram. Based on the analysis results, it is concluded that the increase of the aerodynamic forces on the pantograph in the tunnel section shall not affect characteristics of current collection adversely except that motions of the pantograph may be constrained by bump-stops.

• Journal of Industrial Technology
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• v.43 no.1
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• pp.7-13
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• 2023

Nowadays, traffic congestion is emerging as a major problem due to the rapid population growth and the increase in automobiles. The train is a convenient means of transportation that can efficiently solve these problems. Trains have been developed in line with human aspirations for a long time, but research on safety is still insufficient. This study aims to check safety by conducting static tests and fatigue tests on bogie frames, and to help develop bogie frames in the future. For the static test, a strain gauge was attached to the point where the local stress concentration was expected beforehand, and the result value was derived, compared with existing theories, and expressed as a Goodman diagram. In the fatigue test, a total of 10 million loads were applied over three stages, and no cracks appeared in the non-destructive test conducted after each stage. Both tests were conducted according to the strict test method of the bogie frame presented by the UIC Code. It satisfied both fatigue life and strength evaluation criteria and was judged to be a bogie frame usable for safe train production.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.9
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• pp.3176-3183
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• 2010

A multi-scale fatigue life prediction methodology of composite pressure vessels subjected to multi-axial loading has been proposed in this paper. The multi-scale approach starts from the constituents, fiber, matrix and interface, leading to predict behavior of ply, laminates and eventually the composite structures. The multi-scale fatigue life prediction methodology is composed of two steps: macro stress analysis and micro mechanics of failure based on fatigue analysis. In the macro stress analysis, multi-axial fatigue loading acting at laminate is determined from finite element analysis of composite pressure vessel, and ply stresses are computed using a classical laminate theory. The micro stresses are calculated in each constituent from ply stresses using a micromechanical model. Three methods are employed in predicting fatigue life of each constituent, i.e. a maximum stress method for fiber, an equivalent stress method for multi-axially loaded matrix, and a critical plane method for the interface. A modified Goodman diagram is used to take into account the generic mean stresses. Damages from each loading cycle are accumulated using Miner's rule. Monte Carlo simulation has been performed to predict the overall fatigue life of a composite pressure vessel considering statistical distribution of material properties of each constituent, fiber volume fraction and manufacturing winding angle.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.8
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• pp.913-920
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• 2011

We describe the evaluation of the fatigue life and strength of a lightweight railway bogie frame made of glass fiber/epoxy 4-harness satin-woven composites. To obtain the S-N curve for the evaluation of the fatigue characteristics of the composite bogie frame, we performed a tension-compression fatigue test for composite specimens with different stacking sequences of the warp direction, fill direction, and $0^{\circ}/90^^{\circ}$ direction. We used a stress ratio (R) of -1, a frequency of 5 Hz, and an endurance limit of $10^7$. The fatigue strength of the composite bogie frame was evaluated by a Goodman diagram according to JIS E 4207. The results show that the fatigue life and strength of the lightweight composite bogie satisfy the requirements of JIS E 4207. Given its weight, its performance was better than that of a conventional metal bogie frame based on an SM490A steel material.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.2
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• pp.75-80
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• 2015

The rebar factory production process involves the repetitive bending of rebars. Therefore, the fatigue failure of the rebar bending machine needs to be considered. In this paper, fatigue analysis of the rebar machine was performed using the commercial software DAFUL, which is based on MFBD (Multi Flexible Body Dynamics). The rotating roller, fixing roller and rebar were modeled by the finite element method. The rebar bending process is simulated and the mechanical stresses on the rollers are calculated. Structural analysis of the rebar bending roller was performed using the maximum bending angle of $180^{\circ}$ and maximum processing rebar diameter of ${\Phi}19mm$. Then, for fatigue analysis, the S-N curve of STD-11 was. The fatigue life of rollers is estimated by modified Goodman diagram. The fatigue life range of the rotating roller is $2.99961{\times}10^5{\sim}1{\times}10^8$ while that of the fixed roller is $2.53142{\times}10^5{\sim}1{\times}10^8$. STD-11 has an infinite life cycle after $1{\times}10^8$. Therefore, the rollers of the rebar bending machine may be expected to suffer fatigue failure. Thus, we performed a parameter study of fatigue life according to various axial radii of the fixed roller and rotating roller, and redesign of the rebar bending machine. Consequently, the axial radius of the fixed roller and rotating roller was found to be 35~37.5mm and 30~35mm, respectively, and an infinite life cycle was confirmed at these.