• 제목/요약/키워드: Glass mold

검색결과 297건 처리시간 0.03초

레진강화형 글라스아이오노머의 2 축 굽힘강도 (BI-AXIAL FRACTURE STRENGTH OF RESIN MODIFIED GLASS IONOMERS)

  • 이용근;임미경;구대회;이정식
    • Restorative Dentistry and Endodontics
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    • 제22권2호
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    • pp.751-760
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    • 1997
  • Resin-modified glass ionomers were introduced in 1988 to overcome the problems of moisture sensitivity and low early mechanical strengths of the conventional glass ionomers, and to maintain their dinical advantages. The purpose of this study was to evaluate the bi-axial fracture strength of four resinmodified glass-ionomers(Fuji II LC, Vitremer, Dyract, VariGlass), one resin composite material(Z-100), and one conventional glass-ionomer(Fuji II). Three specimens of each material and shade combination were made according to the manufacturers' instructions. Materials were condensed into metal mold with a diameter of 10mm and a thickness of 2.0mm and pressed between two glass plates. Resin-modified glass ionomers were polymerized using a Visilux II light curing unit by irradiating for 60 seconds from both sides, and conventional glass ionomer was cured chemically. After specimens were removed from the molds, surfaces were polished sequentially on wet sandpapers up to No. 600 silicone carbide paper. The specimens were thermocycled for 2,000 cycles between $5^{\circ}C$ and $55^{\circ}C$ distilled water. After thermocycling, bi-axial fracture strengths were measured using a compressive-tensile tester(Zwick 1456 Z020, Germany) with the cross head speed of 0.5mm/minute. The results were as follows: 1. Two factors of the kind and color of materials had a main effect on bi-axial fracture strength (p<0.01), and bi-axial fracture strength was influenced significantly by the kinds of materials (p<0.01). But there was no significant interaction between two variables of the kind and color of materials (p>0.05). 2. Comparing the mechanical properties of the materials, the elastic modulus of Z100 was higher than any other material, and there was no difference in the displacement at fracture among materials. The bi-axial fracture strength of Z100 was significantly higher than any other material, and that of resin-modified glass ionomers was significantly higher than that of conventional glass ionomer (p<0.05). 3. In the same material group, the color of material had little influence on the mechanical properties.

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사출성형 금형 캐비티 내압 측정장치 개발 및 이를 이용한 새로운 복합재료의 점도 측정 (Development of a cavity pressure measuring device and estimation of viscosity functions of various polymer composites)

  • 김용현;김동학
    • 한국산학기술학회논문지
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    • 제16권1호
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    • pp.877-887
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    • 2015
  • 본 연구진은 사출성형 공정에서 적용되는 미지 시료 및 고점도의 복합소재 점도를 추정하기 위한 새로운 방법을 제시한 바 있다. 본 논문에서는 사출성형 금형 캐비티 내압을 측정하는 장치를 개발하였다. 이는 사출성형 공정 중의 금형 내를 흐르는 용융체의 압력을 실시간으로 측정하고, 이를 CAE 해석 결과로부터 모사된 압력과 비교함으로써 CAE D/B내의 점도 데이터의 정확성을 검증할 수 있게 한다. 본 연구에서 사용한 재료는 PP(Polypropylene), PP/LGF30%(Polypropylene과 long glass fiber 50% composite), PA66/LGF50%(Polyamide 6,6와 long glass fiber 50% composite) 이다. 여기서 PP와 PP장섬유복합재료는 이미 점도 데이터가 구축되어 있으나, PA66장섬유복합재료는 새롭게 개발한 재료로써 기존의 점도 데이터가 없기에 본 시스템을 이용해서 새로운 점도 곡선을 추정하였다. 그리고, 일반 점도 측정장치로 구한 점도 곡선과도 비교하였다. 한편, 이미 점도 데이터를 갖고 있는 경우인 PP는 신뢰성을 확인할 수 있었으나, PP/LGF50%의 경우는 높은 점도와 구조의 복잡성으로 인해 기존 점도 데이터의 개선이 필요하였다.

AL6061과 PBT 재료의 인서트 사출공정조건에 따른 접합강도 특성 분석 (Analysis of Variations in the Bonding Strength Characteristics of the AL6061-PBT-Polymer Composite with Injection Parameters)

  • 정용준;김영신;전의식
    • 한국기계가공학회지
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    • 제20권5호
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    • pp.135-141
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    • 2021
  • As a trend of lightening automobiles and electronic products, several studies are currently underway to replace parts of metals with resins. In particular, heterojunctions between metals and resins are now under the spotlight. This study aims to evaluate the variation in bonding strength with process conditions when the polybutylene terephthalate (PBT) polymer is bonded to a specimen of the lightweight 6061 aluminum alloy (AL6061). Conditions of the bonding surface of the AL6061 specimen, the temperature of the injection mold, and the content of the glass fiber were considered to be process variables. Bonded specimens were manufactured for different values of these variables. Bonding strength tests were then performed on these specimens and variations were analyzed in their characteristics corresponding to those of the process conditions. Fractures in these specimens were assessed using scanning electron microscopy (SEM) to assess the fracture surface. This was then used to analyze the fracture shape and determine whether anodizing the specimen led to the development of cracks on the joint surface. Results of the above test indicated that while the surface condition of the specimen and the temperature of the injection mold significantly influenced the strength of bonding, the content of the glass fiber did not.

후육 벽 PET 용기에 대한 사출 블로우 성형의 유한요소해석 (Finite element analysis of a injection blow molding process for the thick-walled PET bottle)

  • 홍석관;송민재;고영배;차백순
    • Design & Manufacturing
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    • 제12권3호
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    • pp.5-12
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    • 2018
  • Plastic containers which provides the opportunity to reduce transportation costs are lighter and less brittle than glass containers. As a results, efforts to replace glass with plastic are ongoing. The blow molding method is a typical approach in producing plastic containers. Single-stage injection blow molding (ISBM) is one of the blow molding methods. However, the difficulty in controlling the temperature during the injection molding process is considered its main disadvantage. In this study, ISBM process analysis of relatively thick walled containers such as cosmetic containers is carried out. The initial temperature distribution of the preform is deemed to be the most influential factor in the accuracy of blow molding for the thick vessel. In order to accurately predict this, all heat transfer processes of the preform are considered. The validity of this analytical procedure is verified by comparing the cross-sectional thickness with the actual product. Finally, the validated analytical method is used to evaluate the factors affecting the thickness of the final molded part. The ISBM analysis technique for thick walled vessels developed through this study can be used as an effective predictor for preform design and blow process.

모니터링을 이용한 Slide Culture 곰팡이 시험법 검증 (Verification of Mold Determination Method using Slide Culture by Monitoring)

  • 이희숙;박건상;신영민;이명자;임종미;유현정;김기현;조대현;김대병;김옥희
    • 한국식품위생안전성학회지
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    • 제22권3호
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    • pp.137-144
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    • 2007
  • 우리나라의 전통발효식품의 기초가 되는 곡자는 날곡류에 Aspergillus속, Rhizpous속 등 곰팡이류 , 효모 기타 미생물이 자연적으로 번식하여 효소를 함유하는 것이고, 입국은 곡류를 증자한 후 Aspergillus속, Rhizopus,속 등 곰팡이를 번식시켜 효소를 함유하는 것이다. 식품첨가물공전 천연첨가물 중 국(입국) 시험항목에서 잡균(Penicillium속)의 오염확인이 어려워 새로운 곰팡이 시험법의 확립이 필요하다. 그래서 곰팡이 특유의 포자, 분생자병 또는 균사의 격벽유무 등의 관찰이 용이한 slide culture법을 확립하였다. Slide culture 법은 slide glass위에 정방형의 잘라진 배지를 놓고, 양쪽 모서리에 포자를 접종하고 배양되는 과정동안 포자, 균사체 및 격벽 등을 관찰하였다. Slide culture법을 이용하여 대표적인 식품 관련 곰팡이의 형태학적 특징을 확인하여, 시중에서 유통되는 수입 또는 국내 생산되는 곡자, 입국 등을 수거하여 Penicillium속 오염 여부를 모니터링하였으며, 그 결과 Penicillium속의 오염율은 0%였음을 확인하였다. 최종적으로 식품첨가물공전의 국 중 잡균시험법 등 곰팡이시험법 제 개정의 기초자료로 활용하고자 한다.

레진 강화형 글라스아이오노머의 색 안정성에 관한 연구 (A STUDY ON THE COLOR STABILITY OF RESIN MODIFIED GLASS IONOMERS)

  • 구대회;이용근;손호현;임미겸
    • Restorative Dentistry and Endodontics
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    • 제22권1호
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    • pp.358-373
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    • 1997
  • Resin modified glass ionomers were introduced in 1988 to overcome the problems of moisture sensitivity and low early mechanical strength of conventional glass ionomers and to maintain their clinical advantages. The purpose of this study was to evaluate the color stability of four resin modified glass ionomers(Fuji II LC, Vitremer, Dyract and VariGlass), one resin composite material(Z-100), and one conventional glass ionomer(GC Fuji II) under several conditions. These conditions were as follows: 1) before curing, 2) after curing, 3) after polishing, 4) after 500 thermocycling, 5) after 1,000 thermocycling, 6) after 1,500 thermocycling and 7) after 2,000 thermocycling. Three specimens of each material/shade combination were made. Materials were condensed into metal mold with a diameter of 10 mm and a thickness of 2.0 mm, and were pressed between glass plates. The material was polymerized using a light polymerizing unit(Visilux II, 3M, USA). After removal of excess, the surface was polished sequentially on wet sandpapers. A reflection spectrophotometer(Model TC-6FX, Tokyo Denshoku Co., Japan) was used to determine CIELAB coordinates($L^*,a^*$ and $b^*$) of each specimen. CIE standard illumination C was used as the light source. The results were as follows : 1. In comparing different shades of same material, CIELAB color difference(${\Delta}E^*$) value was not significantly different from each other(p>0.05). 2. CIELAB color difference(${\Delta}E^*$) values between after-curing and after-polishing were ranged from 5.53 to 27.08. These values were higher than those of other condition combinations. 3. CIELAB color difference(${\Delta}E^*$) values between before-thermocycling and after-thermocycling were ranged from 1.40 to 7.81. Despite the number of thermocycling increased, CIELAB color difference(${\Delta}E^*$) value was low. 4. The color stability of resin modified glass ionomers was more stable than that of conventional glass ionomers but less stable than that of Z100.

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직접 Printing 기술을 이용한 hydrogen silsesquioxane (HSQ) 아날로그 나노 패턴 제작 기술에 대한 연구

  • 양기연;오상철;이헌
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2010년도 춘계학술발표대회
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    • pp.30.1-30.1
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    • 2010
  • Hydrogen silsesquioxane (HSQ)는 spin-on glass (SOG)의 일종으로 spin-coating이 가능하며 $400^{\circ}C$ 이상의 고온에서의 어닐링을 통해 silica로 변환되는 물질이다. 이 물질은 가시광선 영역에서 95% 이상의 높은 투과도를 나타내며 산화물로의 변환 공정이 간단하며 표면 개질이 용이하기 때문에 나노 바이오, 반도체, 광전자 소자 등의 다양한 분야로의 적용이 기대되는 물질이다. 최근 나노 기술의 발전에 따라 다양한 나노 구조물을 이용하여 소자들의 효율을 향상시키는 연구가 활발하게 진행되고 있다. 따라서 HSQ를 이용하는 소자의 효율을 높이기 위해서는 쉽고 간단하면서 생산성이 높은 HSQ 나노 구조물 제작 기술에 대한 연구가 필요하다. 현재 개발된 대면적 HSQ 나노 구조물 제작 기술로는 e-beam lithography, x-ray lithography, room temperature nanoimprint lithography 등이 있다. 하지만 이와 같은 나노 패터닝 기술들은 생산성이 낮거나 공정이 복잡한 단점이 있다. 본 연구에서는 poly(dimethylsiloxane) (PDMS) mold를 이용한 직접 printing 기술을 통해 HSQ 나노 구조물을 제작하는 기술을 개발하였다. 이 기술은 대면적에 간단한 기술로 HSQ 나노 패턴을 제작할 수 있으며 master mold의 패턴이 그대로 HSQ layer로 전사되기 때문에 제작이 까다로운 아날로그 패턴도 손쉽게 제작할 수 있는 장점을 가지고 있다. 따라서 이와 같은 HSQ 직접 printing 기술을 이용하여 HSQ 아날로그 나노 패턴을 제작하고 이의 응용기술에 대한 연구를 진행하였다.

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자동차 타이로드 엔드 부품의 경량화에 관한 연구 (A Study of Light Weight of Tie Rod End in Auto Supplies)

  • 김영수;김인관;탁정호;김대식
    • 동력기계공학회지
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    • 제3권3호
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    • pp.70-75
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    • 1999
  • This study is for the development of tie rod end, a parts of steering system, that would be changed with plastic material. The position of weld line is founded by the analysis of Mold Flow, computer software with FEM(Finite Element Method). Then new mold is designed by consideration with the locations of weld line. PA66(G/F 35%), PA6(G/F 45%), PET(G/F 45%) and PET(G/F 55%) are tested two types loading conditions for selecting suitable material, the requirement tensile load(more 19600N). PA6(G/F 45%) showed high mechanical properties in this study. And then, tensile strength was compared between conventional metal products and the injection molded products which were reinforced with 33%, 34%, 45%. 60% of glass fiber in matrix material. In the case of, the measured two types of tensile load values are 24500N (Method-1), 21560N (Method-2) and weight is decreased by 50% of conventional one.

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변형률속도를 고려한 상온 나노임프린트 공정의 유한요소해석 (Finite Element Analysis of the Room Temperature Nanoimprint Lithography Process with Rate-Dependent Plasticity)

  • 송정한;김승호;;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.63-66
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    • 2005
  • Nanoimprint lithography (NIL) process at room temperature has been newly proposed in recent years to overcome the shape accuracy and sticking problem induced in a conventional NIL process. Success of the room temperature NIL relies on the accurate understand of the mechanical behavior of the polymer. Since a conventional NIL process has to heat a polymer above the glass transition temperature to deform the physical shape of the polymer with a mold pattern, viscoelastic property of polymer have major effect on the NIL process. However, rate dependent behavior of polymer is important in the room temperature NIL process because a mold with engraved patterns is rapidly pressed onto a substrate coated with the polymer by the hydraulic equipment. In this paper, finite element analysis of the room temperature NIL process is performed with considering the strain rate dependent behavior of the polymer. The analyses with the variation of imprinting speed and imprinting pattern are carried out in order to investigate the effect of such process parameters on the room temperature NIL process. The analyses results show that the deformed shape and imprint force is quite different with the variation of punch speed because the dynamic behavior of the polymer is considered with the rate dependent plasticity model. The results provide a guideline for the determination of process conditions in the room temperature NIL process.

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파우치 포장 장비의 변형량 및 응력해석 (Deformation and stress analysis of Vertical form-fill-seal machine)

  • 백승엽;최승건;정연승;장영주
    • Design & Manufacturing
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    • 제10권1호
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    • pp.46-50
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    • 2016
  • Beverage industry is the largest in the domestic packaging market. Usually, beverage is packed in palstic, glass, can and paper bags. However, the cost of these packaging methods are very high and the recycling are not easy to handle. Pouch packaging method is one of the packaging method to solve the drawbacks of former beverage containers. The pouch packaging methods are difficult to control, it requires a number of processes. A vertical form-fill-seal machine which is self-developed is the capable of processing in a single apparatus. In this paper, in order to develop a pouch equipment, the structure analysis was carried out for the main unit. The stress and deformation of feed unit which removes the air inside the pouch while feeding down has been analyzed. It receives the greatest impact from the rolling part. And also, the sealing unit has been analyzed. The analysis result shows that the stress and the deformation was slight to be applicable to the actual system.