• 제목/요약/키워드: Glass machining

검색결과 159건 처리시간 0.038초

실험계획법과 보정가공을 이용한 비구면 유리렌즈 성형용 코어의 초정밀 연삭가공 최적화 (Ultra-precision Grinding Optimization of Mold Core for Aspheric Glass Lenses using DOE and Compensation Machining)

  • 김상석;이용철;이동길;김혜정;김정호
    • 한국정밀공학회지
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    • 제24권6호
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    • pp.45-50
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    • 2007
  • The aspheric lens has become the most popular optical component used in various optical devices such as digital cameras, pick-up lenses, printers, copiers etc. Using aspheric lenses not only miniaturizes and reduces the weight of products, but also lower prices and higher field angles can be realized. Additionally, plastic lenses are being changed to glass lenses more recently because of low accuracy, low acid-resistance and low thermal-resistance in the plastic lenses. Currently, one fabrication method of glass lenses is using a glass-mold method with a high precision mold core for mass production. In this paper, DOE (Design Of Experiments) and compensation machining were adopted to improve the surface roughness and the form accuracy of the mold core. The DOE has been done in order to discover the optimal grinding conditions which minimize the surface roughness with factors such as work spindle revolution, turbine spindle revolution, federate and cutting depth. And the compensation machining is used to generate high form accuracy of the mold core. From various experiments and analyses, we could obtain the best surface roughness 5 nm in Ra, form accuracy $0.167\;{\mu}m$ in PV.

파우더 블라스팅을 이용한 사파이어 글라스의 가공성 평가 (Machinability Evaluation of Sapphire Glass Using Powder Blasting)

  • 강은지;김정호;장호수;박동삼
    • 한국생산제조학회지
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    • 제24권2호
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    • pp.224-230
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    • 2015
  • In this study, the machinability of sapphire glass is tested using the powder blasting method under various blasting conditions. The thickness and diameter of the sapphire glass samples were 0.4 mm and 50.8 mm (2 inch), respectively. The machined patterns from each sample were a circle, a square, and a rectangle. The powder we used was GC #400 and #800. The blasting pressures of the powders were 2, 4, and 6 bar. The scanning time of the nozzle was 20 and the scanning speeds of the nozzle were 80, 100, and 120 mm/s. Experimental results showed that machining depths increased in proportion to blasting pressure. The machining depth of GC #800 was much higher than that of GC #400, while surface roughness was worst with GC #400. These results imply that the blasting pressure and size of the blasting powder are the most important parameters for machining sapphire glass.

극초단 펄스 레이저를 사용한 유리 내부의 필라멘테이션에 대한 실험적 연구 (Experimental study of filamentation using ultra fast pulse laser in transparent material)

  • 최원석;윤지욱;김주한;최지연;장원석;김재구;최두선;황경현;조성학
    • 한국레이저가공학회지
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    • 제16권1호
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    • pp.5-9
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    • 2013
  • We have successfully formed filament inside of a transparent soda-lime glass using a Ti:sapphire based femtosecond laser. To make filament form, keeping the laser intensity higher than critical intensity is essential. Also each of the machining parameters plays an important role for the formation of filament. In this paper, we study what parameter can possibly influence for formation of filament, and we introduce an application using filamentation by femtosecond laser for transparent material.

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Grinding Characteristic of Hard Disk Glass by Glass by ELLD Grinding

  • Kim, Gyung-Nyun;Hitoshi Ohmori
    • International Journal of Precision Engineering and Manufacturing
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    • 제1권2호
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    • pp.61-66
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    • 2000
  • In this paper, we discuss the machining characteristics of HDD glass. Glass is now being used globally as a data storage device, Such glasses are usually machined by lapping by this technique requires a long machining time, resulting in low productivity, For this reason, we examine the possibility of EILD grinding in HDD glass workpieces, A move to ELID grinding may result in substantial cost reduction. Our purpose is to investigate the grinding characteristics of HDD glass in ELID grinding. The bonding materials for fixing the abrasives of cast iron, cobalt and bronze are applied, and grinding conditions such as rotation speed and feeding are varied. Results show that with the use of ELID, mirror surfaces can be achieved with high efficiency.

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금형가공을 위한 초정밀 나노가공기의 구조해석 (Structure analysis of ultra precision nano-scale machine for mold processing)

  • 백승엽;김선용
    • Design & Manufacturing
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    • 제1권1호
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    • pp.51-56
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    • 2007
  • As various manufacturing technology of optical glass is developed, the aspheric lenses are supplied to many fields. Electronic or measuring instruments equipped with aspheric lens have recently been used since aspheric lens is more effective than spheric one. However, it is still difficult manufacture glass lens because of high cost and the short life of core. The demands of the aspheric glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. For the mass production of aspheric lens, specific molds with precisely machined cores should be prepared. In order to obtain competitiveness in the field of industrial manufacturing, a reduction in the development period for the batch machining of products is required. It is essential to analyze the stress distribution and deformations of machining system which is used for manufacturing the aspheric lens using FEM software ANSYS. Finite element simulations have been performed in order to study the influence of machining system which is developed in this study on structures. It is very important to understand the structural behavior of machining system. This paper investigated the static analysis and dynamic analysis of machining system for aspheric lens to predict the damage due to loading.

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전압 주파수와 파형 폭 변화에 따른 유리의 미세 전해 방전 가공 성능에 대한 실험 (The Experiment on the effect of variations of voltage frequency and duty r on the electrochemical discharge machining of Pyrex glass)

  • 이정용;안유민;안시홍;박치현;김용권
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 하계학술대회 논문집 G
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    • pp.3307-3309
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    • 1999
  • Electrochemical discharge machining (ECDM) is a very recent technique in the fabrication of the micro-electro-mechanical system ( MEMS ) devices. This paper presents the experimental results of the machining of micro-holes on pyrex glass substrates by use of ECDM. Electrolyte is used with a KOH aqueous solution, cathode with copper, anode with platinum, and tool feed system is applied with gravity feed system. Already established experimental results were taken under the condition of constant voltage frequency. However in this paper, the effect of variation of the voltage frequency and duty ratio is considered. In this experiment, it is measured the ECDM performances with variation of the voltage frequency and duty ratio under the conditions of constant other machining variables. ECDM performances are described by the hole depth, and the top hole diameter.

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An Experimental Study on the Improvement of Microscopic Machinability of Glass using the Discharging Peak Control Techniques in the Electrochemical Discharge Machining Technologies

  • Chang, In-Bae;Kim, Nam-Hyeock;Kim, Byeong-Hee;Kim, Heon-Young
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.315-316
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    • 2002
  • Electrochemical discharge machining is a very recent technique for non-conducting materials such as ceramics and glasses. ECDM is conducted in the NaOH solution and the cathode electrode is separated from the solution by $H_2$ gas bubble. Then the discharge is appeared and the non-conductive material is removed by spark and some chemical reactions. In the ECDM technology, the $H_2$ bubble control is the most important factor to stabilize the discharging condition. In this paper, we proposed the discharge peak monitoring/ discharging duty feedback algorithms for the discharge stabilization and the feasibility of this algorithm is verified by various pattern machining in the constant preload conditions for the cathode electrode.

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