• 한국산업보건학회지
• /
• 제10권1호
• /
• pp.104-114
• /
• 2000

This study was carried out to estimate current status of dust concentrations in the factories producing non-metallic products in Korea. Data were gathered from the environmental monitoring reports by 40 workplace environmental monitoring institutes and the questionnaire designed for the study by the authors. A total of 1838 dust samples from 368 plants were obtained from the reports and were analyzed with no data modifications. But data on asbestos, rock wool, and welding fumes were excluded in this evaluation. The factories were classified into eight groups according to the standard industrial classification scheme in Korea. The results of this study were as follows; 1. The factories included were glass, non-refractory ceramic, refractory ceramic ware, structural non-refractory clay and ceramic, cement and lime, articles of concretes, and stone. Mean(geometric mean) concentrations of total dust samples ranged from $1.75(0.84)mg/m^3$ to $5.87(2.84)mg/m^3$. Statistically significantly higher dust concentrations were found in the cement and lime industries compared with other industries. 2. The non-compliance rates were 15.2% in glass and 20.6% in other non-metallic mineral products industries. Although all institutions surveyed utilized the identical sampling and classification scheme for dusts as specified in the current occupational exposure limits, wide discrepancies were found in collecting samples and classifying dusts. Further problems were discovered in classifying dusts. A dust sample collected could be classified into any of the three groups regardless of silica content. The results of this study showed that dust concentrations in the non-metallic products industries varied widely. Also discovered was classification errors of dust types among workplace monitoring institutes. These errors could adversely affect the results of exposure assessments and the true nature of dust hazards. Further, no institutions performed respirable dust sampling and analysis of crystalline silica. In order to correct these malpractices, current standards of occupational exposure limits should be revised and tight supervision by the Ministry of Labour be suggested.

• 한국구조물진단유지관리공학회 논문집
• /
• 제23권1호
• /
• pp.163-170
• /
• 2019

최근 들어, 첨단산업의 발전으로 다양한 종류의 산업폐기물이 빠르게 발생하고 있다. 특히, 산업폐기물 중 중금속을 함유한 고밀도의 폐 브라운관 유리는 재처리 비용과 환경오염 문제로 인해 전량 매립 처분되고 있다. 따라서 이러한 폐자원을 재활용하기 위한 기초 연구가 필요한 실정이다. 이에 본 연구에서는 중금속이 함유된 CRT 폐유리를 잔골재로 대체한 모르타르 시험체의 기초 물성과 방사선 차폐 성능을 분석하여 차폐 재료로의 활용성을 평가하였다. 연구 결과에 따르면 중금속을 함유한 CRT 폐유리를 잔골재로 대체한 시험체의 겉보기 밀도가 상승하였으며, 압축강도와 휨강도는 저하되는 현상을 나타냈다. 또한, 납 성분이 다량 함유된 폐유리 대체 시험체는 일반 모르타르 시험체보다 저에너지의 차폐 성능이 상승하는 효과를 보였으며, $122KeV{\cdot}^{57}Co$ 방사선원에 대해서는 일반 모르타르 시험체보다 2.5배 높은 선형감쇠계수를 나타냈다.

• Advances in nano research
• /
• 제13권1호
• /
• pp.97-111
• /
• 2022

In the present article, silica nanoparticles (SNPs) were exploited to improve the tribological and mechanical properties of vinyl ester/glass fiber composites. To the best of our knowledge, there hasn't been any prior study on the wear properties of glass fiber reinforced vinyl ester SiO₂ nanocomposites. The wear resistance is a critical concern in many industries which needs to be managed effectively to reduce high costs. To examine the influence of SNPs on the mechanical properties, seven different weight percentages of vinyl ester/nano-silica composites were initially fabricated. Afterward, based on the tensile testing results of the silica nanocomposites, four wt% of SNPs were selected to fabricate a ternary composite composed of vinyl ester/glass fiber/nano-silica using vacuum-assisted resin transfer molding. At the next stage, the tensile, three-point flexural, Charpy impact, and pin-on-disk wear tests were performed on the ternary composites. The fractured surfaces were analyzed by scanning electron microscopy (SEM) images after conducting previous tests. The most important and interesting result of this study was the development of a nanocomposite that exhibited a 52.2% decrease in the mean coefficient of friction (COF) by augmenting the SNPs, which is beneficial for the fabrication/repair of composite/steel energy pipelines as well as hydraulic and pneumatic pipe systems conveying abrasive materials. Moreover, the weight loss due to wearing the ternary composite containing one wt% of SNPs was significantly reduced by 70%. Such enhanced property of the fabricated nanocomposite may also be an important design factor for marine structures, bridges, and transportation of wind turbine blades.

• International Journal of Aerospace System Engineering
• /
• 제7권1호
• /
• pp.16-20
• /
• 2020

The recent trend is increasing towards the usage of polymer matrix composites since they have a wide variety of applications. They have applications in the field of aircraft and space industry, sporting goods, medical devices, marine and automotive applications and also in commercial usage. The most commonly used fibre-reinforced polymer matrix composite is Glass fibre reinforced epoxy (GFRE) composite which is used in aviation, sports and automotive industries. However, the strength of GFRE composites is not adequate for structural applications. Therefore, the current research focuses on increasing the strength of GFRE composites by reinforcing with micro Graphite (Gr) particulates. The Gr used is an ultra-fine powder with particle size 250 ㎛. Gr is known to have good wear resistance, thermal conductivity and can operate at high temperatures. Gr particulates are mixed with the epoxy matrix in various weight ratios. Hand-lay technique is used for fabricating the composites. Mechanical properties such as tensile strength, elongation, compressive strength and flexural strength are obtained experimentally to study the effect of change in Gr content (0-5 wt. %). The tests were done as per ASTM standards.

• Elastomers and Composites
• /
• 제44권3호
• /
• pp.222-231
• /
• 2009

단분산이면서 마이크로 크기의 입자로 쉽게 조절이 가능한 SPG (Shirasu porous glass) 막유화법이 최근 각광을 받고 있다. SPG 막유화법은 다중에멀젼, 단분산, 다양한 형태 등을 쉽게 제조할 수 있는 장점을 가지고 있어서 기능성 입자를 만드는데 적합한 방법으로 최근 적용분야로는 토너입자, 식품첨가제, 약물전달 등으로 적용분야가 넓다. SPG 막유화법에서 입자크기 및 형태 조절 요소로는 개시제, 첨가제, 단량체, 가교제, 중합금지제 등이 있으며, SPG의 장점인 단분산을 싼 단가로 대량생산에 접목시킬 수 있기 때문에 여러 분야에서 다양한 접근이 가능하다.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2004년도 추계학술대회 논문집
• /
• pp.491-495
• /
• 2004

The industries use polymer materials for many purposes for they have many merits. The costs of these materials take up too great a proportion of the overall cost of products that use these materials as their major material. It is advantage for polymer industries to reduce these costs. The microcellular foaming process was developed in the early 1980s to solve this problem and proved to be quite successful. Microcellular foaming process uses inert gases such as $CO_2$, $N_2$. As these gases solve into polymer matrices, many properties are changed. The microcellular foaming process makes the glass transition temperature of polymers to low, and diminish the residual stress of polymer matrices. Besides, the microcellular foaming process has several merits, impact strength elevation, thermal insulation, noise insulation, and raw material saving etc. This characteristic of microcellular foaming process has influenced by cell morphology. The cell morphology means cell size and cell density. The cell morphology has influenced by many factors. The examples of factor are pressure drop rate, foaming temperature, foaming time, saturation pressure, saturation time etc. Among their factors, pressure drop rate is the most important factor for cell morphology in microcellular foaming injection molding process. This paper describes about the cell morphology change in accordance with the pressure drop rate of microcellular foaming injection molding process.

• 한국진공학회:학술대회논문집
• /
• 한국진공학회 2012년도 제43회 하계 정기 학술대회 초록집
• /
• pp.358-358
• /
• 2012

The application of BZO (Boron-doped Zinc Oxide) films use as the TCO(Transparent Conductive Oxide) material for display and solar cell industries, where the conductivity of the BZO films plays a critical role for improvement of cell performance. Thin BZO films are deposited on glass substrates by using RF sputter system. Then charging flow rates of O2 gas from zero to 10 sccm, thereby controlling the impurity concentration of BZO. BZO deposited on soda lime glass and RF power was 300 W, frequency was 13.56 MHz, and working pressure was $5.0{\times}10-6$ Torr. The Substrate and glass between distance 200 mm. We measured resistivity, conductivity, mobility by hall measurement system. Optical properties measured by photo voltaic device analysis system. We measured surface build according to oxygen flow rate from XPS (X-ray Photoelectron Spectroscopy) system. The profile of the energy distribution of the electrons emitted from BZO films by the Auger neutralization is measured and rescaled so that Auger self-convolution arises, revealing the detail structure of the valence band. It may be observed coefficient ${\gamma}$ of the secondary electron emission from BZO by using ${\gamma}$-FIB (Gamma-Focused Ion Beam) system. We observed the change in electrical conductivity by correlation of the valence band structure. Therefore one of the key issues in BZO films may be the valence band that detail structure dominates performance of solar cell devices. Demonstrating the secondary electron emission by the Auger neutralization of ions is useful for the determination of the characteristics of BZO films for solar cell and display developments.

• Journal of Advanced Marine Engineering and Technology
• /
• 제38권3호
• /
• pp.262-268
• /
• 2014

본 연구는 2MW급 풍력 발전기용 고속커플링의 요구조건인 유연성과 절연성 및 과부하시 기능부품의 파손을 방지하기 위한 동력 차단기능을 만족하기 위한 구조설계와 검증에 관한 것이다. 커플링의 유연성과 절연기능은 강도와 유연성 및 절연성을 동시에 가지는 유리섬유강화플라스틱을 이용하여 설계하였으며 유한요소해석을 통하여 원소재 두께를 최적화하였다. 또한 이상 토크 발생시 동력전달을 차단하기 위한 토크리미터를 마찰차 형식으로 설계하였다. 시제품의 성능평가를 통하여 설계변수의 타당성을 검증하였다.

• 한국산업보건학회지
• /
• 제22권2호
• /
• pp.134-139
• /
• 2012

Objectives: This study was conducted to study the analytical variability of A & B counting rules in counting using a phase contrast microscope airborne fibers collected on filters in man-made mineral or vitreous fibers (MMMFs) industries. Methods: Fibers in filters were counted using A & B rules of NIOSH Method 7400. Intra-counter and inter-counter variations by fiber type and density were obtained. The types of MMMFs analyzed were glass wool fiber, rock wool fiber, slag wool fiber, and refractory ceramic fibers. The densities of fibers classified were <20 $fibers/mm^2,$ 20 - <50 $fibers/mm^2$, 50 - <100 $fibers/mm^2,$ and ${\geq}100$ $fibers/mm^2,$ respectively. Results: Intra-counter relative standard deviations by rule A were 0.084, 0.102, 0.071 for glass wool fibers, rock wool fibers and refractory ceramic fibers, and those by rule B were 0.139, 0.120 and 0.142, respectively. Inter-counter relative standard deviations by rule A were 0.281, 0.296, 0.180 for glass wool fibers, rock wool fibers and refractory ceramic fibers, and those by rule B were 0.396, 0.337 and 0.238, respectively. Conclusions: Intra-counter variation was not different significantly among fiber types (p>0.05), but B rule variation for ceramic fibers approximately 2 times greater than corresponding A rule estimates, and intra-counter and inter-counter variations were higher in the low fiber density.

• Composites Research
• /
• 제34권1호
• /
• pp.1-7
• /
• 2021

열가소성 섬유강화 복합재료는 수송용 기기의 경량화 소재로써 적용 분야가 확대되고 있다. 본 연구에서는 분자량이 다른 폴리카보네이트(PC)를 이용하여 연속섬유 강화 유리섬유(GF)/폴리카보네이트(PC) 복합소재의 함침성 및 기계적 물성에 대한 평가를 진행하였다. GF 직물과 PC 필름을 제조한 후, 이를 이용하여 연속가압성형법으로 연속섬유 강화 GF/PC 복합재 평판을 제조하였다. PC 분자량에 따른 용융지수를 측정 및 평가하였고, GF 제직물 강화 GF/PC 복합재료의 인장강도, 굴곡강도, 압축강도 및 기공체적률을 평가하였다. 전계방사형 주사전자현미경을 이용하여 인장파괴된 GF/PC 복합재료의 형태를 분석하여 파괴거동을 확인하였다. 분자량이 20,000일 때 최적의 기계적 특성이 발현되는 것을 확인하였다.