• 한국정밀공학회지
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• 제31권4호
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• pp.335-342
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• 2014

This paper describes the forming conditions of smart-phone curved glass using the glass molding system with force applying system. The force applying system is composed of a body, a motor and gear, a rectilinear movement structure, a force sensor, a LVDT sensor (Linear Variable Differential Transformer), a up and down moving block, and so on. The glass molding system for characteristic test to find the forming conditions consists of the force applying system and a chamber, a metallic mold, a upper heater, a lower heater and so on. The characteristic test for forming conditions of smart-phone curved glass was carried out at forming temperature $620^{\circ}C$ and $650^{\circ}C$ using the glass molding system. As a result of the characteristic test, the forming conditions of curved glass could be found, and it is thought that the conditions can be used to apply to the system for producing in large quantities.

• 한국기계가공학회지
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• 제14권5호
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• pp.75-80
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• 2015

Nowadays, flat-shaped cover glass is widely used for mobile devices. However, for its good design and convenience of use, curved cover glass has been demanded. Thus, many companies have tried to produce curved cover glass through the shaving technique, but the production efficiency is very low. Therefore, the molding technique has been adopted to increase the efficiency for the curved-glass production system. For a glass-molding system, several heating blocks are installed, and the flat cover glass is sequentially heated and molded. The production time for the cover glass is very different depending on the heating conditions; thus, the prediction of the production time for different heating conditions should be needed. Therefore, in this study, the computations were performed with different heating conditions (uniform and non-uniform) in the present cover glass-molding machine. For uniform and non-uniform heating conditions, the simple correlation between the heating time and the heater capacity and the heating time to achieve higher durability can be suggested, respectively.

• 한국기계가공학회지
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• 제13권4호
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• pp.50-55
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• 2014

Currently, flat cover glasses are widely applied to mobile devices. However, for a good design and for convenience of use, curved cover glasses are in demand. Thus, many companies are attempting to produce curved cover glasses using a shaving technique, but the production efficiency is very low. Therefore, a molding technique has been adopted to increase the efficiency of curved glass production systems. For a glass molding system, a uniform temperature distribution of the mold is crucial to produce high-quality curved cover glasses. Before setting the heating conditions of the molding system for a uniform temperature distribution by a thermal analysis, verification is required. Therefore, in this study, temperature measurements were conducted for a prototype molding system and the experimental results were compared with simulation computations. The temperatures of the heating block surface were in good agreement with the computational results for transient and steady conditions.

• 한국기계가공학회지
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• 제20권8호
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• pp.60-66
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• 2021

This study aimed at identifying and optimizing the heating-condition parameters that cause surface defects during the compression molding of chalcogenide glass (GeSbSe) lenses through thermal analysis. We derived the optimal heating conditions for molding chalcogenide glass lenses through thermal analysis and analyzed the surface defects. As a result, we observed a significant reduction in surface defects, which verified the analysis process.

• 세라미스트
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• 제21권4호
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• pp.427-432
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• 2018

In this study, the aspherical lens for optical communications produced not with an one-step pneumatic type of external pressurization system (existed GMP process) but a constant weight of self-loaded mold put up to upper core. So the lens is molding with self-loaded weight molding and it calls Weight Molding process. In self-loaded molding process, we measured changes of center thickness molding lenses with each variable molding temperatures and time to find the effect of center of lens thickness to search key factors. As experimental results, the center thickness reach to targeted lenses step time value was changed drastically and it depends by molding temperature. If the molding temperature gets higher, the targeted lens that is reaching to the center thickness step time value was decreased. To find the effect of life improvement on mold core by imposing the self-loaded molding process we molded with GMP(Glass molding press) method and self-loaded molding method for 9,000 times and measured the lenses shape accuracy and surface roughness to evaluate the core life. As a result the self-loaded molding method core has 2,000 times longer that GMP (Glass molding press) method. If we adopt self-loaded molding method of the optical aspherical lens molding in the future, we expect that it would reduce the expense of changing the molds by molding core life improvements.

• 한국광학회지
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• 제23권4호
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• pp.154-158
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• 2012

본 논문에서는 적외선 광학장비의 가격 경쟁력을 확보하고자 상대적으로 저렴한 비용으로 제작이 가능한 PGM(Precision Glass Molding) 가공 렌즈로 구성된, 비냉각형 검출기용 적외선 광학계를 설계 및 제작하였다. PGM 가공이 가능하도록 광학계의 모든 렌즈에 칼코게나이드 유리(Chalcogenide Glass) 소재를 사용하였으며, 자체 비열화가 구현되도록 설계하였다. 또한 기존 가공법인 SPDT(Single Point Diamond Turning) 방법으로 제작된 렌즈로, 동일한 광학계를 구성하여 PGM 가공 렌즈의 성능 측정에 사용하였다. 제작된 두 광학계의 변조전달함수(MTF) 측정 결과와 실제 영상의 촬영 결과를 비교하여 분석한 결과, 가공 방법에 따른 렌즈의 성능 차이는 그리 크지 않음을 확인할 수 있었다. 따라서 향후 PGM 가공 렌즈의 사용이 증가하면, 적외선 광학장비의 가격 경쟁력이 향상될 것으로 기대된다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 추계학술대회논문집A
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• pp.766-771
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• 2000

As using of insulating material of plastic to industrial electric field, thermoset has been gradually substituted for thermoplastic. But changing the material with crystalline has some problem, which is strength or warpage, Especially getting a strength to endure inner pressure is necessary when arc is occurred. So we use the material that is composed of glass fiber to compensate strength. By the way as the reinforced glass-fiber material is used in injection molding, unstableness of dimension is appeared frequently and it is difficult to know warpage pattern. So this paper will be contributed to know warpage pattern of mold product that is upper frame of magnetic contactor caused by glass-fiber orientation with fixed gate-system, when glass-fiber reinforced material with classification of poly-amide is used in injection molding.

• 제어로봇시스템학회논문지
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• 제20권5호
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• pp.570-577
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• 2014

This paper describes the design of a force applying system for a smart phone curved glass molding system and its characteristic test. The force applying system is composed of a motor and gear, a rectilinear movement structure, a force sensor, an LVDT (Linear Variable Differential Transformer) sensor, an up and down moving block, and so on. The system precisely controls the applying force and time to the plane glass because the glass can be easily destroyed under applied force, and can be bent imperfectly. As a result of the characteristic test, the curved glass can be manufactured using this system, and the holding time under 0N force, the applying force to the plane glass, the time for applying from 0N to maximum force, and the holding time under maximum force at the manufacture feasible temperature $620^{\circ}C$ were found.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2012년도 춘계학술대회 논문집
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• pp.341-342
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• 2012

• Elastomers and Composites
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• 제35권2호
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• pp.115-121
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• 2000

일반적인 고무가공 공정에 비해 열가소성 고무 (Thermoplastic Elastomer: TPE)의 가공은 재료가 공공정의 단축, 생산공정의 간소화, scrap의 재활용 둥의 장점과 이에 따른 불량률 저하에 의한 폐기물감소, 제조원가 감소 및 부가가치성을 높일 수 있어 국제 경쟁력 확보에 유리하다. 본 연구에서는 Ethylene propylene diene monomer (EPDM)고무와 polypropylene을 사용하여 동적가교 (dynamic vulcanization)에 의해 블렌드를 제조한 후, glass insert molding법을 이용하여 fixed glass weather-strip을 성형하였다. 성형품의 기계적인 특성을 조사하기 위하여 인장강도, 신장율. 경도, 비중을 측정하였으며, mixing 상태는 SEM 사진을 통하여 관찰하였다. TPE molding 부분과 glass를 일체 성형하므로써 공정의 효율성에 대한 기여 및 생산 자동화에 유리할 것으로 기대한다.