• Title/Summary/Keyword: Geometrical deviation

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A study for the real-time acquirement of cutting process control limit based on geometrical relations (기하학적 관계를 바탕으로 한 가공공정 관리한계의 실시간 획득에 관한 연구)

  • Hong, Jun-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.3
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    • pp.82-91
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    • 1995
  • The purpose of this research is to develop a new real-time process control system. In this paper, a theoretical method for acquiring the control limit of cutting process(cutting surface) according to the required value(geometric tolerance) based on geometrical relations was propsed. In particular, the three following points are amphasized. Firstly, the process control was based on the cutting process, and the control limit was determined from the analysis of geometrical relations. Secondly, AMGD(Actual Measured Geometrical Deviation) was used as a new substitute value in process analysis. Thirdly, fuzzy reasoning was introduced to get the control limit flexibility according to the variations in the required value and general consideration of each measurememnt items.

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Continuous Processing of Monodispersed Zirconia Powders (초음파 혼합 연속공정에 의한 단분산 지르코니아 분체의 합성)

  • Rhee, Jhun;Jo, Dong-Soo
    • Journal of the Korean Ceramic Society
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    • v.29 no.12
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    • pp.919-925
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    • 1992
  • Continuous synthesis process for monodispersed zirconia powders with ultrasonic wave mixing was developed. Reactant solutions were flowed through a T-tube with small diameter and then mixed in a microscale with ultrasonification. Reaction and aging were followed during the mixed solution of reactants is in plug flowing through a narrow long teflon tubing. Zr(n-OC4H9)4 in ethanol and H2O in ethanol were used as reactants. From this process monodispersed, spherical, non-agglomerated, singlet hydrated zirconia powders with 0.6 $\mu\textrm{m}$ average size were obtained. Geometrical standard deviation of the particle size distribution was less than 1.2 with ultrasonic mixing, and the geometrical standard deviation was not affected by the flow rate of the reactants.

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Compensation of Ultra-Precision Tool Position for Alignment Error (초정밀 공구 위치설정 오차의 보정)

  • Park, Soon-Sub;Lee, Ki-Young;Kim, Hyoung-Mo;Lee, Jae-Seol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.71-75
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    • 2007
  • Geometrical error of ultra-precision machining due to spherical tool alignment error is analyzed. Deviation of spherical edge, ranged several ten micrometers, generates vertical and horizontal error of tool path and affects profile accuracy of machined surface. Simulation of machined error shows effect of tool alignment error and enables to estimate alignment error. This work provides technical insights into the minimizing of geometrical error of ultra-precision machining.

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Wheel curve generation error of aspheric grinding in parallel grinding method (비구면 평행연삭에서의 휠구면형상 창성오차)

  • Hwang Yeon;Kuriyagawa T.;Lee Sun-Kyu
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.344-349
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    • 2005
  • This paper presents a geometrical error analysis of wheel curve generation method for micro aspheric surface machining using parallel grinding method. In aspheric grinding, wheel wear in process is crucial parameter for profile error of the ground surface. To decrease wheel weal parallel grinding method is adopted. Wheel and work piece (Tungsten carbide) contact point changes during machining process. In truing process of the wheel radius is determined by the angle and distance between wheel and truer. Wheel radius error is predominantly affected by vertical deviation between the wheel rotation center and the truer center Simulation for vertical error and wheel radius error shows same tendency that expected by geometrical analysis. Experimental results show that the analysis of curve generation method matches with simulations and wheel radius errors.

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Data Acquisition and Analysis of a Measuring Machine for Marine Engine′s Cams (선박 엔진용 캠 전용 측정기의 데이터 취득 및 해석)

  • 강재관;이경휘
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.11
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    • pp.160-166
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    • 2002
  • In this paper, data acquisition and analysis of a measuring machine for marine engine's cams is discussed. A rotary encoder and linear scale of the machine to measure angular and linear displacement respectively are interfaced to the PC via encoder board with 2 channels. The design and measuring data are interpolated by cubic spline curves to compute the precision error which is defined by the maximum and minimum distances between two curves. The minimum zone fit of ISO is employed to evaluate the geometric deviation. The developed system takes only 5 minutes to measure and analyze while the CMM takes over 1 hours even with a skilled operator.

Modelling of an Automotive Block Type Thermostatic Expansion Valve (자동차용 블록식 온도감응 팽창밸브의 모델링)

  • Won, Sung-Pil
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.4
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    • pp.251-258
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    • 2011
  • The objective of this study is to propose two empirical correlations to predict the mass flow rate through an automotive block type thermostatic expansion valve and then to evaluate the correlations. The first correlation is deduced by modifying the basic equation of the orifice meter for the mass flow rate and the second correlation is deduced by using the Buckingham's ${\pi}$ theorem. The first correlation showed very good agreement on the measured data for R134a, given by Monforte. Average relative deviation and standard deviation of it are 2.5% and 1.6%, respectively. The second correlation agreed on the same measured data with a little greater deviations. The two correlations may apply to common expansion valves which have different geometrical sizes of the same shape.

Sharp Edge Tool Alignment for Micro Pattern Machining (마이크로 패터닝 가공을 위한 공구 정렬에 관한 연구)

  • Park, Soon-Sub;Won, Jong-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.3
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    • pp.1-6
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    • 2009
  • This paper presents a geometrical error compensation of tool alignment for sharp edge bite on B axis controlled machine. In precision micro patterning, bite alignment is crucial parameter for machined surface. To decrease bite alignment error, plus tilted bite from B axis center is touched to reference work piece(pin gauge) and checked the deviation from original position. Same process is repeated for maximum touch deviation value. From this touched position value, wheel alignment error in X axis and Z axis can be calculated on B axis center. Experimental results show that this compensation method is efficient to correct sharp edge bite alignment.

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A scheme of tunnel design considering rock discontinuities (불연속면을 고려한 터널의 설계 및 보강 방안)

  • 문상조;허도학;장석부
    • Proceedings of the Korean Geotechical Society Conference
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    • 2001.10a
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    • pp.231-237
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    • 2001
  • This paper presents some proposed methods for discontinuum analysis with rock discontinuities data acquisited in tunnel design stage. The limit equilibrium method for rock block sliding and falling proposed in this paper can consider the tunnel excavation and support stage, and, to the extent, the standard deviations and means of joint set orientation. Simple Distinct Elemet modelling methods are recommended in estimating the stability of tunnels in jointed rock masses. Because, the simple models are likely to show more consistent and clear than very complex model with finite joint length and joint deviation parameters.

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FORTRAN Program "PHYLS" for the Geometrical Prediction of the Structures of 1M and $2M_1$ 2:1 Phyllosilicates Having Space Groups C2/m, C2, and C2/c (공간군 C2/m, C2, 및 C2/c를 갖는 1M 및 $2M_1$ 2:1 층상 규산염 광물 구조의 기하학적 예측을 위한 포트란 프로그램 "PHYLS")

  • ;M. Slaughter
    • Journal of the Mineralogical Society of Korea
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    • v.11 no.1
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    • pp.45-67
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    • 1998
  • FORTRAN program PHYLS was developed to model the structures of 2:1 1M and 2M1 phyllosilicates on the basis of geometrical analyses. Input to PHYLS requires the chemical composition and d(001) spacing of the mineral. The output from PHYLS consists of the coordinates of the crystallographically independent sites in the unit cell, and such structural parameters as the cell dimensions, interaxial angle, cell volume, interatomic distances, and deformation angles of the polyhedra. PHYLS can generate these structural details according to the user's choice of space group and cation configuration. User can choose one of such space groups as C2/m, C2,and C2/c and such cation configurations as random and ordered tetrachedral/octahedral cation configurations. PHYLS simulated the structures of dioctahedral and trioctahedral phyllosilicates having random tetrahedral cation configuration fairly close to the reported experimentally determined structures. In contrast, the simulated structures for ordered tetrahedral cation configurations showed greater deviation from the experimentally determined structures than those for random configurations. However, if the cations were partially ordered and the sizes of the tetrahedra became similar, the simulated PHYLS may be helpful in various investigations on the relationships between structures and physicochemical properties of the phyllosilicates.

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