• Title/Summary/Keyword: Geometric Tolerance

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A Study on the Effectiveness of Small-scale Maps Production Based on Tolerance Changes of Map Generalization Algorithm (지도 일반화 알고리듬의 임계값 설정에 따른 소축척 지도 제작의 효용성 연구)

  • Hwakyung Kim;Jaehak Ryu;Jiyong Huh;Yongtae Shin
    • Journal of Information Technology Services
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    • v.22 no.5
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    • pp.71-86
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    • 2023
  • Recently, various geographic information systems have been used based on spatial information of geographic information systems. Accordingly, it is essential to produce a large-scale map as a small-scale map for various uses of spatial information. However, maps currently being produced have inconsistencies between data due to production timing and limitations in expression, and productivity efficiency is greatly reduced due to errors in products or overlapping processes. In order to improve this, various efforts are being made, such as publishing research and reports for automating domestic mapping, but because there is no specific result, it relies on editors to make maps. This is mainly done by hand, so the time required for mapping is excessive, and quality control for each producer is different. In order to solve these problems, technology that can be automatically produced through computer programs is needed. Research has been conducted to apply the rule base to geometric generalization. The algorithm tolerance setting applied to rule-based modeling is a factor that greatly affects the result, and the level of the result changes accordingly. In this paper, we tried to study the effectiveness of mapping according to tolerance setting. To this end, the utility was verified by comparing it with a manually produced map. In addition, the original data and reduction rate were analyzed by applying generalization algorithms and tolerance values. Although there are some differences by region, it was confirmed that the complexity decreased on average. Through this, it is expected to contribute to the use of spatial information-based services by improving tolerances suitable for small-scale mapping regulations in order to secure spatial information data that guarantees consistency and accuracy.

Approximation of a compound surface to polyhedral model (복합곡면의 다면체 곡면 근사)

  • 김영일;전차수;조규갑
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.100-103
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    • 1996
  • Presented in this study is an algorithmic procedure to obtain polyhedral model from a compound surface. The compound surface in this study denotes a collection of trimmed surfaces without topological relations. The procedure consists of two main modules: CAD data interface, and surface conversion to polyhedral model. The interface module gets geometric information from CAD databases, and makes topological information by scanning the geometric information. We are investigating CATIA system as a data source system. In the surface conversion module, a shell(compound surface with topological information) is approximated to a triangular-faceted polyhedral surface model through node sampling and triangulation steps. The obtained polyhedral model should obey the vertex-to-vertex rule and meet tolerance requirements. Since the polyhedral model has a simple data structure and geometry processing for it is very efficient and robust, the polyhedral model can be used in various applications, such as surface rendering in computer graphics, FEM model for engineering analysis, CAPP for surface machining, data generation for SLA, and NC tool path generation.

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Offsetting Operations in Non-manifold Geometric Modeling (비다양체 모델의 옵셋 기능 개발)

  • 이상헌
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.1
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    • pp.1-14
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    • 1998
  • This paper introduces non-manifold offsetting operations, which add or remove a uniform thickness from a given non-manifold model. Since these operations can be applied to not only solids but also wireframe or sheet objects, they are potentially useful for pipeline modeling, sheet metal and plastic part modeling, tolerance analysis, clearance checking, constant-radius rounding and filleting of solids, converting of abstracted models to solids, HC too1 path generation and so on. This paper describes mathematical properties and algorithms for non-manifold offsetting. In this algorithm, a sufficient set of tentative faces are generated first by offsetting all or a subset of the vertices, edges and faces of the non-manifold model. And then they are merged into a model using the Boolean operations. Finally topological entities which are within offset distance are removed. The partially modified offsetting algorithms for wireframes or sheets are also discussed in order to provide more practical offset models.

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The Effect Of Standard Limits And Fits On The Productivity Of Assembly Robots (표준 Limits 및 Fits가 조립 로보트의 생산성에 미치는 영향)

  • Kim, Sunn-Ho;Knott, Kenneth
    • Journal of Korean Institute of Industrial Engineers
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    • v.17 no.2
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    • pp.75-86
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    • 1991
  • This paper presents a methodology to enable the tolerances on mating parts of an assembly to be specified and be compatible to the precision of an assembly robot so as to achieve maximum system performance. The measure of performance is defined as the Probability of Successful Assembly (PSA). A typical loose fastener assembly, usually called peg-in-a-hole is investigated. The Geometric Tolerancing System is adopted to represent position tolerances of mating parts. Two models are presented by considering modifiers on a position tolerance, Regardless of Feature Size (RFS) and Maximum Material Condition (MMC). Using these models, it is analyzed how the Standard Limits and Fits recommended by ANSI influence the performance of an assembly robot. For this analysis, the Standard Limits and Fits are transformed to the representation scheme of the Geometric Tolerancing System. Due to low PSAs when the Standard Limits and Fits are taken into account, the effect of chamfers around a hole is also analyzed.

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Improvement of Gap Bridging Ability in $CO_2$ Laser-GMA Hybrid Welding (조선용 강재의 $CO_2$레이저 GMA 하이브리드 용접에서 갭 브리징 능력 향상기술 개발)

  • Chae, Hyun-Byung;Kim, Cheol-Hee;Kim, Jeong-Han;Rhee, Se-Hun
    • Journal of Welding and Joining
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    • v.24 no.5
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    • pp.49-56
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    • 2006
  • For laser welding in shipbuilding industry, gap bridging capability is one of the most important characteristics to achieve the high productivity and good weld quality. Recently, laser-GMA hybrid welding process is regarded as a distinctive method to overcome the tight gap tolerance with improving the productivity. In this study, the influence of process parameters on the bead formation was experimentally analyzed and the relationship between the process parameters and geometric imperfections was investigated. It was revealed that undercut, excessive weld metal, excessive penetration and incompletely filled groove were the major geometric imperfections. The optimized wire feeding and arc pressure were necessary to ensure the gap bridging ability. The approach to select the process parameters was conducted for butt welding with up to 2mm joint gap, in which the sound weld beads were generated without changing the welding speed.

A Study on Development of Laser Welding System for Bellows Outside Ege Using Vision Sensor (시각센서를 이용한 벨로우즈 외부 모서리 레이저 용접 시스템의 개발에 관한 연구)

  • 이승기;유중돈;나석주
    • Journal of Welding and Joining
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    • v.17 no.3
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    • pp.71-78
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    • 1999
  • The welded metal bellows is commonly manufactured by welding pairs of washer-shaped discs of thin sheet metal stamped from strip stock in thickness from 0.025 to 0.254 mm. The discs, or diaphragms, are formed with mating circumferential corrugations. In this study, the diaphragms were welded by using a CW Nd: YAG laser to form metal bellows. The bellows was fixed on a jig and compressed axially, while Cu-rings were installed between belows edges for intimate contact of edges. The difference between the inner diameter of bellows and jig shaft causes an eccentricity, while the tolerance between motor shaft and jig shaft causes a wobble type motion. A vision sensor which is based on the optical triangulation was used for seam tracking. An image processing algorithm which can distinguish the image by bellows edge from that by Cu-ring was developed. The geometric relationship which describes the eccentricity and wobble type motion was modeled. The seam tracking using the image processing algorithm and the geometric modeling was performed successfully.

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Accuracy of a direct drill-guiding system with minimal tolerance of surgical instruments used for implant surgery: a prospective clinical study

  • Lee, Du-Hyeong;An, Seo-Young;Hong, Min-Ho;Jeon, Kyoung-Bae;Lee, Kyu-Bok
    • The Journal of Advanced Prosthodontics
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    • v.8 no.3
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    • pp.207-213
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    • 2016
  • PURPOSE. A recently introduced direct drill-guiding implant surgery system features minimal tolerance of surgical instruments in the metal sleeve by using shank-modified drills and a sleeve-incorporated stereolithographic guide template. The purpose of this study was to evaluate the accuracy of this new guided surgery system in partially edentulous patients using geometric analyses. MATERIALS AND METHODS. For the study, 21 implants were placed in 11 consecutive patients using the direct drill-guiding implant surgery system. The stereolithographic surgical guide was fabricated using cone-beam computed tomography, digital scanning, computer-aided design and computer-assisted manufacturing, and additive manufacturing processes. After surgery, the positional and angular deviations between planned and placed implants were measured at the abutment level using implant-planning software. The Kruskal-Wallis test and Mann-Whitney U test were used to compare the deviations (${\alpha}=.05$). RESULTS. The mean horizontal deviations were 0.593 mm (SD 0.238) mesiodistally and 0.691 mm (SD 0.344) buccolingually. The mean vertical deviation was 0.925 mm (SD 0.376) occlusogingivally. The vertical deviation was significantly larger than the horizontal deviation (P=.018). The mean angular deviation was 2.024 degrees (SD 0.942) mesiodistally and 2.390 degrees (SD 1.142) buccolingually. CONCLUSION. The direct drill-guiding implant surgery system demonstrates high accuracy in placing implants. Use of the drill shank as the guiding component is an effective way for reducing tolerance.

Development of Machine Vision System and Dimensional Analysis of the Automobile Front-Chassis-Module

  • Lee, Dong-Mok;Yang, Seung-Han;Lee, Sang-Ryong;Lee, Young-Moon
    • Journal of Mechanical Science and Technology
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    • v.18 no.12
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    • pp.2209-2215
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    • 2004
  • In the present research work, an automated machine vision system and a new algorithm to interpret the inspection data has been developed. In the past, the control of tolerance of front-chassis-module was done manually. In the present work a machine vision system and required algorithm was developed to carryout dimensional evaluation automatically. The present system is used to verify whether the automobile front-chassis-module is within the tolerance limit or not. The directional ability parameters related with front-chassis-module such as camber, caster, toe and king-pin angle are also determined using the present algorithm. The above mentioned parameters are evaluated by the pose of interlinks in the assembly of an automobile front-chassis-module. The location of ball-joint center is important factor to determine these parameters. A method to determine the location of ball-joint center using geometric features is also suggested in this paper. In the present work a 3-D best fitting method is used for determining the relationship between nominal design coordinate system and the corresponding feature coordinate system.

Model Development for Machining Process Sequencing and Machine Tool Selection (가공 순서 결정과 기계 선택을 위한 모형 개발)

  • Seo, Yoon-Ho
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.3
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    • pp.329-343
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    • 1995
  • Traditionally, machining process sequence was influenced and constrained by the design information obtained from CAD data base, i.e., class of operations, geometric shape, tooling, geometric tolerance, etc. However, even though all the constraints from design information are considered, there may exist more than one way to feasibly machine parts. This research is focused on the integrated problem of operations sequencing and machine tools selection in the presence of the product mix and their production volumes. With the transitional costs among machining operations, the operation sequencing problem can be formulated as a well-known Traveling Salesman Problem (TSP). The transitional cost between two operations is expressed as the sum of total machining time of the parts on a machine for the first operation and transportation time of the parts from the first machine to a machine for the second operation. Therefore, the operation sequencing problem formulated as TSP cannot be solved without transitional costs for all operation pairs. When solved separately or serially, their mutual optima cannot be guaranteed. Machining operations sequencing and machine tool selection problems are two core problems in process planning for discretely machined parts. In this paper, the interrelated two problems are integrated and analyzed, zero-one integer programming model for the integrated problem is formulated, and the solution methods are developed using a Tabu Search technique.

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A Study on the Optimal Cutting Condition in Boring using MQL System (MQL장치를 이용한 보링 가공시 최적절삭조건에 관한 연구)

  • Han, Dong-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.82-87
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    • 2011
  • Lubrication has an important role to reduce frictional forces and temperature between cutting chips and the face of a tool. However, it has harmful effects to workers' health and working environment. The purpose of this thesis is to find cutting conditions through the quality analysis in boring for SM45C steel using MQL(Minimum Quantity Lubrication). Machining process is super drill, tip drill, end mill and boring in order. Experimental factors of boring and the quantity of mist air are properly selected. With the analysis of experimental data, this thesis shows that boring with MQL improves the surface roughness when spindle speed is 934rpm or feeding speed is 74mm/min.