• Title/Summary/Keyword: General Welding

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Springback Prediction of Friction Stir Welded DP590 Steel Sheet Considering Permanent Softening Behavior (영구연화거동을 고려한 마찰교반용접(FSW)된 DP590 강판의 탄성복원 예측)

  • Kim, J.;Lee, W.;Chung, K.H.;Park, T.;Kim, D.G.;Kim, Chong-Min;Kim, D.
    • Transactions of Materials Processing
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    • v.18 no.4
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    • pp.329-335
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    • 2009
  • In order to better predict the springback for friction stir welded DP590 steel sheet, the combined isotropic-kinematic hardening was formulated with considering the permanent softening behavior during reverse loading. As for yield function, the non-quadratic anisotropic yield function, Yld2000-2d, was used under plane stress condition. For the verification purposes, comparisons of simulation and experiments were performed here for the unconstrained cylindrical bending, the 2-D draw bending tests. For two applications, simulations showed good agreements with experiments.

A study on the corrosion fatigue and cathodic protection of the welded zone between high tensile strength steel and general strength steel used for the shipbuilding (조선용 고장력강재와 보통강도강재간의 용접부위의 부식피로와 전기방식에 관한 연구)

  • 전대희;김원녕;이의호
    • Journal of Advanced Marine Engineering and Technology
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    • v.8 no.2
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    • pp.39-50
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    • 1984
  • The plane bending corrosion fatigue test was performed on the welded zone between SM58 steel plate and SM41 steel plate jointed with submerged arc welding in the air and in the natural sea water with various conditions. The main results obtained from the test are summarized as follows: 1) The welded zone of the steel plates has the lowest impact strength and the highest electrode potential, but the hardness was mediate of SM58 base and SM41 base. 2) The cathodic protection of the welded zone was also effective for the plane bending corrosion fatigue, and the optimum protection potential of the welded zone was -1,000 mV SCE. 3) The corrosion fatigue strength under the various stress conditions of the steel plate could be estimated and also the require safety factors on the design could be obtained from the plane bending fatigue limit diagram.

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A Study on an Automated Ultrasonic Testing System for the Inspection of Pipe Welding (배관 용접부 자동 초음파 검사 시스템 연구)

  • Kim, Han-Jong;Park, Jong-Hoon
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.10a
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    • pp.520-523
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    • 2008
  • As a result of the recent development of the electro-information industry, the hardware of an automated ultrasonic testing system is getting lighter and diversified image processing techniques are applied to its software so that the possible precise totaling and detecting of the flaws are studied. This study proposes an automated ultrasonic testing system of the pipe in order to organize the optimized system, and also describes the data flow and general composition of the software for the design of the system.

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An Experimental Study of Concussion Blasting for Structural Steel (구조용 강재에 대한 폭파절단실험 연구)

  • Yang, Hyung-Sik;Jang, Hyong-Doo;Ko, Young-Hun;Kim, Sung-Jun;Moon, Hee-Sook
    • Explosives and Blasting
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    • v.29 no.1
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    • pp.27-33
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    • 2011
  • Concussion shots were conducted for SS400, a general structural steel, and SM490, a structural steel for welding, using TNT, which is used as a standard explosive. The ability to cut the steels was compared for different combinations of charges and materials. The results show that the amount of explosives used for SM490 requires more 30% than SS400.

Design of Welded Joints Using Stress Intensity Factors (응력확대계수를 이용한 용접이음부 설계 연구)

  • Park, Ji-Woo;Gu, Man-Hoi;Choi, Chang;Sung, Wan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.1058-1062
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    • 1996
  • The assessments of weld defects by fracture mechanics are performed for design of welded Joints. In general, butt, T-type, and L-type welded joint are useful for welding structure. When linear weld defects are in welded joint, stress intensity factors for each joints are calculated by finite element method. Analysis results are shown for the fracture modes and characteristics of joint types. And they are founded for the weaken order of welded joints being T-type, butt, L-type.

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Reliability study of Sn-Zn lead-free solder for SMT application (표면실장 적용을 위한 Sn-Zn 무연 솔더의 신뢰성 연구)

  • Yun, Jeong-Won;Jeong, Seung-Bu
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.219-221
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    • 2005
  • Sn-9Zn solder balls were bonded to Cu, ENIG (Electroless Nickel/Immersion Gold) and electrolytic Au/Ni pads, and the effect of aging on their joint reliability was investigated. The interfacial products were different from the general reaction layer formed in a Sn-base solder. The intermetallic compounds formed in the solder/Cu joint were $Cu_{5}Zn_{8}$ and $Cu_{6}Sn_{5}$. After aging treatment, voids formed irregularly at the bottom side of the solder because of Sn diffusion into the $Cu_{5}Zn_{8}$ IMC. In the case of the solder/ENIG joint, $AuZn_{3}$ IMCs were formed at the interface. In the case of the Au/Ni/Cu substrate, an $AuZn_{3}$ IMC layer formed at the interface due to the fast reaction between Au and Zn. In addition, the $AuZn_{3}$ IMC layer became detached from the interface after reflow. When the aging time was extended to 100 h, $Ni_{5}Zn_{21}$ IMC was observed on the Ni substrate.

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Control of Grain Size on Friction Stir Welded AZ31 and AZ91 (AZ31과 AZ91의 마찰교반용접부 결정립 크기 제어)

  • Gwon, Gi-Su;Lee, Chang-U;Kim, Mok-Sun;Sato, Yutaka S.;Kim, Jeong-Han
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.328-331
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    • 2007
  • It was carried out to evaluate microstructure and mechanical properties of friction stir welded(FSW) on magnesium alloys. Two types magnesium alloy was used in this work, AZ31 wrought and AZ91 cast magnesium alloy. Microstructure near the weld zone showed general weld structures such as stir zone(SZ), thermo-mechanically affected zone(TMAZ) and heat affected zone(HAZ). In the AZ91 alloy, the SZ had a fine grain size and $\beta$ phase particles which were well distributed in matrix. It was characterized to redistribute by partial or full re-solution of the $\beta$ phase which is coarse in base metal during FSW processing. The hardness of the SZ slightly increase than the base metal in AZ31 Mg alloy.

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Prediction of Cutting Stress by 2D and 3D-FEM Analysis and Its Accuracy (2D-3D FEM 해석에 의한 절단응력의 해석 및 정도)

  • 장경호;이상형;이진형
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2001.04a
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    • pp.95-101
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    • 2001
  • Steel bridges, which have been damaged by load and corrosion, need repair or strengthening. In general, before the repair welding procedure, cutting procedure carry out. Therefore, the investigating of the behavior of stress generated by cutting is so important for safety of structure. Residual stress produced by gas cutting was analyzed using 2D and 3D thermal elasto-plastic FEM. According to the results, the magnitude of temperature was analyzed by 2D-FEM is smaller than that was analyzed using the 3D-FEM program at the start and end edge of flange. And the magnitude and distribution of residual stress of perpendicular to the cutting line was analyzed by the 2D-FEM program was similar to that was analyzed by the 3B-FEM program. Therefore, it is possible to predict of cutting stress by 2D and 3D FEM.

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Experimental Formability Investigation for FSW Sheets with Respect to Base Material's Directional Combination (모재의 방향성에 따른 마찰교반용접 판재의 성형성에 관한 실험적 연구)

  • Kim, Dae-Yong;Lee, Won-Oh;Kim, June-Hyung;Kim, Chong-Min;Chung, Kwan-Soo
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.73-79
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    • 2009
  • In order to investigate the formability of friction stir welded(FSW) tailor welded blanks(TWB) with respect to the base material's directional combination, aluminum alloy AA6111-T4 sheets were welded with three different conjoining types: RD-RD, TD-RD and TD-TD. Here, RD and TD represent rolling and transverse directions, respectively. For experimental formability study, three tests with gradual complexity were performed: the simple tension test with various weld line directions for uni-axial elongation, the hemisphere dome stretching test for biaxial stretching and the cylindrical cup deep drawing test. As a result, all three forming tests showed that RD-RD type samples exhibited the best formability, while TD-TD type sheets showed the least formability performance.

Rolling Process and ]Roll Stress Analysis of Angle and Channel using 3D FEM (3차원 FEM을 이용한 Angle과 Channel의 압연공정 및 Roll Stress 해석)

  • Kim, J.M.;Park, C.S.;Woo, K.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.248-251
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    • 2009
  • AB100 & CB100 are general products in the steel beam of the section shape. They are applied for construction, welding and shipbuilding structures. But currently roll damages are generated in the intermediate & finish mills during producing AB 100, CB100. The goal of this project is to conduct rolling & roll stress analysis using the 3D FEM program and to research the things which roll diameter affects roll stress. By the analysis results, it is determined that the recording roll stress where the roll diameter will be big comes to be small, and it is recognized that roll damage occurrences of finish rolling mills can be high by roll stress analysis results.

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