• Proceedings of the Computational Structural Engineering Institute Conference
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• 2007.04a
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• pp.625-630
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• 2007

This paper accounts for derivations and formulations of the finite element dynamic equation of the rotor-bearing system to analyze its whirling speed. It turns out to be a different form from previous researcher's because of different successive sequences of Euler angles. Correspondingly the adoption of other rotation tensor will be needed for a consistent derivation of the dynamic equation. The process of its finite element formulation with consistent mass matrix and gyroscopic matrix involves a general definition of the modal analysis or the Eigen analysis for the damped system in the inertial frame and rotating frame, respectively.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.39 no.5
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• pp.442-450
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• 2011

A measurement system using stereo pattern recognition (SPR) method was configured to measure the rotor blade deformations and motions. An SPR-based measurement system was prepared using six stereo cameras. Through a series of experiments to evaluate the system measurement uncertainty, it was verified that the SPR system had less than 0.2mm standard uncertainty. The combined standard uncertainties for the lead-lag, flapping, and pitching motions were estimated as 0.296mm, 0.209mm, and $0.238^{\circ}$, respectively. The SPR system was installed at a general small-scaled rotor test system at Korea Aerospace Research Institute. The blade motions and elastic deformation were successfully measured under the conditions with rotating speeds of 360rpm or 589rpm, and collective pitch angles of $0^{\circ}$, $4^{\circ}$, or $6^{\circ}$. The advantages of the SPR system was analyzed in comparison with the measurement system used in Higher Harmonic Control Aeroacoustic Rotor Test -II.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2002.05a
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• pp.220-226
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• 2002

A general solution method is presented to obtain the unbalance response orbit from the finite element based equations of motion of a gear-coupled two-shaft rotor-bearing system. Particularly, are proposed the analytical solutions of major and minor axis radii of the orbit. The method has been applied to analyze the unbalance response of a 800 refrigeration-ton turbo-chiller rotor-bearing system, having a bull-pinion speed increasing gear. The bumps of unbalance responses have been observed at the first torsional natural frequency due to the coupling of lateral and torsional dynamics by the gear meshing. Further, the proposed analytical solutions have been validated with results obtained by a full numerical approach.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1285-1288
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• 2005

Screw rotors, the key parts of screw compressors, are used in compressing air and refrigerant due to their high productivity, compact size, low noise and maintenance. In general, a screw compressor is composed of a pair of rotors of complex geometric shape. The manufacturing cost of the screw rotors is high because the complicated helical shapes of the screw rotors are manufactured usually by the dedicated machine tools. In this study, rotor profile is divided into three parts for the efficient machining. The formed tools are designed and shared for the respective split region. By cutting the screw rotor using the formed tools, this method is more efficient than the end mill in machining rotor. Experimental results show that 4-axis machining using formed tools needs less time and has the accuracy.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.05a
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• pp.319-324
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• 2003

In general industrial rotating machinery is operated under 3,600 rpm as rotating speed and designed to have critical speed that is above operating speed. So, there was no problem to operate rotating machine under critical speed. But nowadays, they should be operated more than the frist critical speed as usual with the trend of high speed, large scale and hish precision in industries. In case of the large rotor assembly as the trend of large scale, using fitting method of disk or cylinder on shaft is rising for the convenience of assembly and cutting down of manufacturing cost. The shrink fitting is used to assemble lamination part on shaft for manufacturing of rotor of motor or generator in many cases and also is widely used for other machinery. In rotating system, which is compose of rotor and bearing, the critical speed is determined from inertia and stiffness for the rotor and bearings. In case of fitting assembly, analysis and design of the rotor is not easy because the rotor stiffness is determined depend on a lot of factors such as shaft material/dimension, disk material/dimension and assembled interference etc. Therefore designer who makes a plan for hish-speed rotating machine should design that the critical speed is located out of operating range, as dangerous factors exist in it. In order to appropriate design, an accurate estimation of stiffness and damping is very important. The stiffness variation depend on fitting interference is a factor that changes critical speed and if it's possible to estimate it, that Is very useful to design rotor-bearing system. In this paper, the natural frequency variation of the rotor depends on fitting interference between basic shaft and cylinder is examined by experimentation. From the result, their correlation is evaluated quantitatively using numerical analysis that is introduced equivalent diameter end the calculation criteria is presented for designer who design fitting assembly to apply with ease for determination of appropriate interference.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.16 no.10 s.115
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• pp.1082-1089
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• 2006

In this study, advanced computational analysis system has been developed in order to investigate flow-induced vibration(FIV) phenomenon for general stator-rotor cascade configurations. Relative movement of the rotor with respect to stator is reflected by modeling Independent two computational domains. Fluid domains are modeled using the unstructured grid system with dynamic moving and local deforming methods. Unsteady, Reynolds-averaged Wavier-stokes equations with one equation Spalart-Allmaras and two-equation SST ${\kappa}-{\varepsilon}$ turbulence models are solved for unsteady flow problems and also relative moving and vibration effects of the rotor cascade are fully considered. A coupled implicit time marching scheme based on the Newmark integration method is used for computing the governing equations of fluid-structure interaction problems. Detailed vibration responses for different flow conditions are presented and then vibration characteristics are physically investigated in the time domain as computational virtual tests.

• Journal of Ocean Engineering and Technology
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• v.23 no.5
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• pp.25-31
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• 2009

The most important component of wind turbine is rotor blades. The developing method of wind turbine was focused on design of rotor blade. By the way, the design of a rotating body is more decisive process in order to adjust the performance of wind turbine. For instance, the design allows the designer to specify the wind characteristics derived by topographical map. The iterative solver is then used to adjust one of the selected inputs so that the desired rotating performance which is directly related to power generating capacity and efficiency is achieved. Furthermore, in order to save the money for manufacturing the rotor blades and to decrease the maintenance fee of wind power generation plant, while decelerating the cut-in speed of rotor. Therefore, the design and manufacturing of rotating body is understood as a substantial technology of wind power generation plant development. The aiming of this study is building-up the profitable approach to designing of rotating body as a system for the wind power generation plant. The process was conducted in two steps. Firstly, general designing and it’s serial testing of rotating body for voltage measurement. Secondly, the serial test results above were examined with the CFD code. Then, the analysis is made on the basis of amount of electricity generated by rotor-blades and of cut-in speed of generator.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.9
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• pp.3135-3140
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• 2010

A 5 kWh composite flywheel rotor was designed and manufactured, and its spin test was performed to monitor strain distribution and burst speed. Strain distribution in radial and circumferential directions of the rotor were measured using a wireless telemetry system based on bluetooth technology for real-time strain measurement. The strains was compared with pre-calculated design values to verify the initial rotor design. We noticed the rotor failed at 19,499 rpm in the spin test, 11 % lower than the predicted burst speed of 22,000 rpm. Failure occurred at the hub which connects the shaft and the composite rotor. The performance of the composite rotor was confirmed in a general sense, and the danger of unexpected failure of composite rotor during high-speed spinning was also demonstrated in this paper. Special attention should be paid to not only composite rotor but also hub when designing a flywheel energy storage system. The telemetry system needs to be further developed, especially enduring the high centrifugal forces, and can be used in a real time monitoring system for the flywheel energy storage system.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.11a
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• pp.116-120
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• 2003

In general, industrial rotating machinery have been designed to have critical speed that is above operating speed. But nowadays, they should be operated more than the first critical speed as usual with the trend of high speed and high performance of rotating machinery. Therefore, it is important to predict the accuracy rotordynamic characteristics of the high speed rotating system in advance. In this paper, the results of rotordynamic analysis about FWP(Feed Water Pump) drive turbine rotor are showed. Because the FWP drive turbine analyzed is high speed machinery operated more than the operation speed of conventional FWP drive turbine, Seismic response analysis as well as unbalance response analysis is done in order to improve the reliability of the new turbine rotor-bearing system.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2014.10a
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• pp.511-512
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• 2014

In this paper, the finite element modeling of the RK4 rotor kit system (RK4) and then transient analysis, and was compared with the actual experimental results. RK4 manufactured by General Electric for the purpose of education and research. It is modeled by using the ANSYS finite element analysis program commercially available. Considering the rotor abnormal conditions(disc unbalance and shaft rubbing) and the vibration response of the analytical model were compared with experimental results.