• Title/Summary/Keyword: Gel-casting

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Fabrication and Characterization of Biphasic Calcium Phosphate Scaffolds with an Unidirectional Macropore Structure Using Tertiary-Butyl Alcohol-Based Freeze-Gel Casting Method (동결-젤 주조 공정 기반 삼차부틸알코올을 이용한 단일방향 기공구조를 가지는 이상인산칼슘 세라믹 지지체의 제조 및 특성평가)

  • Kim, Kyeong-Lok;Ok, Kyung-Min;Kim, Dong-Hyun;Park, Hong-Chae;Yoon, Seog-Young
    • Journal of the Korean Ceramic Society
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    • v.50 no.4
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    • pp.263-268
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    • 2013
  • Porous biphasic calcium phosphate scaffolds were fabricated by a freeze-gel casting technique using a tertiary-butyl alcohol (TBA)-based slurry. After sintering, unidirectional macropore channels of scaffolds aligned regularly along the TBA ice growth direction were tailored simultaneously with micropores formed in the outer wall of the pore channels. The crystallinity, micro structure, pore configuration, bulk density, and compressive strength for the scaffolds were investigated with X-ray diffractometery, scanning electron microscopy analysis, a water immersion method, and a universal test machine. The results revealed that the sintered porosity and pore size generally resulted in a high solid loading which resulted in low porosity and small pore size, which relatively increased the higher compressive strength. After being sintered at $1100-1300^{\circ}C$, the scaffolds showed an average porosity and compressive strength in the range 35.1-74.9% and 65.1-3.0 MPa, respectively, according to the processing conditions.

Effect of Demineralized Bone Particle Gel Penetrated into Poly(lactic-co-glycolic acid) Scaffold on the Regeneration of Chondrocyte: In Vivo Experiment (PLGA 다공성 지지체에 함침시킨 DBP젤의 연골재생 효과: In Vivo 실험)

  • Lee, Yun Mi;Shim, Cho Rok;Lee, Yujung;Kim, Ha Neul;Jo, Sun A;Song, Jeong Eun;Lee, Dongwon;Khang, Gilson
    • Polymer(Korea)
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    • v.36 no.6
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    • pp.789-794
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    • 2012
  • Poly(lactic-co-glycolic acid) (PLGA) has been most widely used due to its advantages such as good biodegradability, controllable rate of degradation and metabolizable degradation products. We manufactured composite scaffolds of PLGA scaffold penetrated DBP gel (PLGA/DBP gel) by a simple method, solvent casting/salt leaching prep of PLGA scaffolds and subsequent soaking in DBP gel. Chondrocytes were seeded on the PLGA/DBP gel. The mechanical strength of scaffold, histology (H&E, Safranin-O, Alcian-blue) and immunohistochemistry (collagen type I, collagen type II) were performed to elucidate in vitro and in vivo cartilage-specific extracellular matrices. It was better to keep the characteristic of chondrocytes in the PLGA/DBP gel scaffolds than that PLGA scaffolds. This study suggests that PLGA/DBP gel scaffold may serve as a potential cell delivery vehicle and a structural basis for in vivo tissue engineered cartilage.

Gelation of Chitosan by Sol-Gel Method (졸-겔법에 의한 키토산의 겔화)

  • Kim, Tae-Young;Lee, Dong Il;Moon, Hee;Yang, Jai-Ho
    • Applied Chemistry for Engineering
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    • v.9 no.3
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    • pp.399-403
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    • 1998
  • The gelation characteristics of chitosan of different molecular weight were investigated in terms of concentration and temperature of alkari aqueous solution. The average molecular weights and the degrees of deacetylation of the chitosan used were $2.0{\times}10^5$, $5.2{\times}10^5$, $8.2{\times}10^5$ and 85%, respectively. Sodium hydroxide solution was used as a gelation agent. A simple diffusion model was applied to study the gelation rate. The diffusion coefficients of the gelation agent in the chitosan gel increased with increasing its concentration, temperature of the casting solution, and molecular weight of the chitosan.

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Additive Fabrication of Patterned Multi-Layered Thin Films of Ta2O5 and CdS on ITO Using Microcontact Printing Technique

  • Lee, Jong-Hyeon;Woo, Soo-Yeun;Kwon, Young-Uk;Jung, Duk-Young
    • Bulletin of the Korean Chemical Society
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    • v.24 no.2
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    • pp.183-188
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    • 2003
  • The micro-patterning of multi-layered thin films containing CdS and $Ta_2O_5$ layers on ITO substrate with various structures was successfully obtained by combining three different techniques: chemical solution depositions, sol-gel, and microcontact printing (μCP) methods using octadecyltrichlorosilane (OTS) as the organic thin layer template. $Ta_2O_5$ layer was prepared by sol-gel casting and CdS one obtained by chemical solution deposition, respectively. Parallel and cross patterns of multi-layers with $Ta_2O_5$ and CdS films were fabricated additively by successive removal of OTS layer pre-formed. This study presents the designed architectures consisting of the two types of feature having horizontal dimensions of 170 ㎛ and 340 ㎛ with constant thickness ca. 150 nm of each deposited materials. The thin film lay-out of the cross-patterning is composed of four regions with chemically different layer compositions, which are confirmed by Auger electron microanalysis.

Miscible Blend and Semi-IPN Gel of Poly(hydroxyethyl aspartamide) with Poly(N-vinyl pyrrolidone) (폴리아스팔트아미드와 폴리(비닐 피롤리돈)의 상용블렌드 및 Semi-IPN 젤 제조)

  • Meng, Fan;Jeon, Young-Sil;Chung, Dong-June;Kim, Ji-Heung
    • Polymer(Korea)
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    • v.36 no.5
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    • pp.617-621
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    • 2012
  • PHEAs [${\alpha}$,${\beta}$-poly(2-hydroxyethyl-DL-aspartamides)], a class of poly(amino acid), have been widely studied as biodegradable and biocompatible polymers for potential biomedical and pharmaceutical applications. In this study, we investigated a homogeneous blend of PHEA with poly(N-vinyl pyrrolidone) (PNVP) and its semi-IPN (semi-interpenetrating polymer network) gels. Blend films were prepared by a solution casting method. The resulting blends were totally transparent over the whole composition ranges and the single $T_g$, changing monotonously with composition, was observed by DSC to confirm the miscibility between these two polymers. FTIR was used to discuss the possible hydrogen-bonding interaction between polymers. In addition, semi-IPN type gels were prepared by chemical crosslinking of PHEA/PNVP blend solution using hexamethylene diisocyanate (HMDI) as a crosslinking reagent. The prepared gel was characterized by their swelling property and morphology.

Synthesis and Characterization of Alumina Composite Membrane by Al Evaporation and Thermal Oxidation (알루미늄의 진공증발과 열산화에 의한 알루미나 복합분리막의 제조 및 특성분석)

  • 이동호;최두진;현상훈
    • Journal of the Korean Ceramic Society
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    • v.32 no.3
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    • pp.349-358
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    • 1995
  • The ceramic composite membrane was synthesized by thermal oxidation after evaporation of Al on the support prepared by slip casting process. Oxidation was performed at $700^{\circ}C$ and 80$0^{\circ}C$ under dry oxygen atmosphere. It was considered as optimum oxidation condition that the membrane showed a knudsen behaviro. A further oxidation resulted in an increase of gas permeability because top layer became densified. Then, a multi-layered composite membrane was synthesized through a sol-gel method, evaporation and thermal oxidation of Al coating processes. While the membrane was thermally stable up to 80$0^{\circ}C$, gas permeability was rapidly decreased even at a slight amount of deposition of Al.

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Rheological Behavior of Coal-Fly-Ash and Clay Slip (석탄회-점토계 슬립의 유동학적 거동)

  • 이기강;박천주;김유택;김석범;김정환
    • Journal of the Korean Ceramic Society
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    • v.35 no.2
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    • pp.180-184
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    • 1998
  • It was examined that the rheological behaviors of fly ash 70wt%-clay 30wt% slip in which nonplastic fly ash was a major component. We have systematically investigated the effects of deflocculant(Tetrasodium pyrophosphate ; Na4P2O7 nH2O Sodium silicate; Na2SiO3) and coagulant(CaSO4) on the rheological behavior of ash-clay slip. Ash-clay slip have been characterized on the basis of the time dependent rheology which was done out by the gel-curve test. Dispersion mechanism of ash-clay slip is the steric stabilization by the Na2SiO3 coating of cenospheres surface. Coagulated slip seems to have the new network structure and shows the gellation behaviors which makes it possible to direct coagulated casting(DCC).

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Fabrication of Complex-shaped mullite Ceamics by Gelcasting (Gelcasting을 이용한 Mullite 세라믹스의 제조)

  • 최연규
    • Journal of the Korean Ceramic Society
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    • v.36 no.7
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    • pp.773-781
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    • 1999
  • A new technique to fabricate complex-shaped mullite has been developed through gelcasting without organic binder. The suspension of a commercial mullite powder and boehmite-SiO2 sol as binder was elecrtrosterically stabilized. Ammonium polymetharylyate was employed as a dispersant for the electrosteric stabilization. Complex-shaped bodies were made through casting and gelation at room temperature. The green bodies were dried at a temperature of 30$^{\circ}C$ and relative humidity of 98% without crack development. The dried bodies were then pressureless-sintered at 1650$^{\circ}C$ for 2 h to get a relative density of 98% The Vickers hardness and 4-point flexural strength of sintered parts were 11.0 GPa and 150MPa respectively which are similar to those of commercially available sintered mullite.

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Low Temperature Fireable Cordierite/Microcomposite Ceramic Substrates (Cordierite/Microcopmposite 저온 소성 세라믹 기판재료)

  • 구본급
    • Journal of the Microelectronics and Packaging Society
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    • v.2 no.1
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    • pp.49-58
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    • 1995
  • 출발물질은 cordierite 유리와 borosilicate/Si3N4 복합분말을 사용하였다. Cordierite 유리조성은 무게비로 17.8MgO-23.1Al2O3-48.1ASiO2-5.0ZnO-1.0B2O3를 선택하였다. Borosilicate/Si3N4복합분말은 sol-gel법으로 a-si3N4 core 분말에 borosilicate 겔을 코팅하여 얻었다. 복합분말과 cordierite 유리 분말을 부피비로 0/100, 12.5/87.5 및 25/75의 조성으로 혼합하여 tape casting 에 의해 green sheet를 제작하였다. 이들 sheet들을 800~100$0^{\circ}C$에서 2시간 소성하여 얻은 시편을 SEM, XRD, 밀도, 유전상수 등을 측정하여 저 유전율의 저온 소성 기판재료를 제조하기 위한 조건들을 검토하였다.

Thermally Induced Mesophase Development in Ethanesilica Films via Macromolecular Templating Approach

  • Cho, Whirang;Char, Kook-Heon;Kwon, Su-Yong
    • Macromolecular Research
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    • v.17 no.9
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    • pp.697-702
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    • 2009
  • Mesoporous ethanesilica thin film was prepared using PEO-PLGA-PEO triblock copolymers as structure-directing agents and (1,2-bis(triethoxysilyl) ethane BTESE; bridged organosilicates) as inorganic precursors via one-step sol-gel condensation of ethanesilica precursors. The mesostructure of ethanesilica films is critically dependent on the processing experimental parameters after the hydrolyzed silica sol mixture was spin-cast. This study examined the effects of the block copolymer template/organosilica precursor ratio in the casting solution and aging period before calcination of the mesostructure. It was further demonstrated that mesoscopic ordering of organosilicate thin films is induced by the rearrangement of block copolymer template/organosilica hybrid during thermal decomposition of the PEO-PLGA-PEO triblock copolymer. The mesoporous structure and morphology were characterized by SAXS, TEM and solid-state NMR measurement.