• 제목/요약/키워드: Gel- casting

검색결과 59건 처리시간 0.024초

동결-젤 주조 공정 기반 삼차부틸알코올을 이용한 단일방향 기공구조를 가지는 이상인산칼슘 세라믹 지지체의 제조 및 특성평가 (Fabrication and Characterization of Biphasic Calcium Phosphate Scaffolds with an Unidirectional Macropore Structure Using Tertiary-Butyl Alcohol-Based Freeze-Gel Casting Method)

  • 김경록;옥경민;김동현;박홍채;윤석영
    • 한국세라믹학회지
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    • 제50권4호
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    • pp.263-268
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    • 2013
  • Porous biphasic calcium phosphate scaffolds were fabricated by a freeze-gel casting technique using a tertiary-butyl alcohol (TBA)-based slurry. After sintering, unidirectional macropore channels of scaffolds aligned regularly along the TBA ice growth direction were tailored simultaneously with micropores formed in the outer wall of the pore channels. The crystallinity, micro structure, pore configuration, bulk density, and compressive strength for the scaffolds were investigated with X-ray diffractometery, scanning electron microscopy analysis, a water immersion method, and a universal test machine. The results revealed that the sintered porosity and pore size generally resulted in a high solid loading which resulted in low porosity and small pore size, which relatively increased the higher compressive strength. After being sintered at $1100-1300^{\circ}C$, the scaffolds showed an average porosity and compressive strength in the range 35.1-74.9% and 65.1-3.0 MPa, respectively, according to the processing conditions.

PLGA 다공성 지지체에 함침시킨 DBP젤의 연골재생 효과: In Vivo 실험 (Effect of Demineralized Bone Particle Gel Penetrated into Poly(lactic-co-glycolic acid) Scaffold on the Regeneration of Chondrocyte: In Vivo Experiment)

  • 이윤미;심초록;이유정;김하늘;조선아;송정은;이동원;강길선
    • 폴리머
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    • 제36권6호
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    • pp.789-794
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    • 2012
  • 생체적합성 및 생분해성의 장점을 지닌 PLGA는 우수한 기계적 성질과 분해속도를 조절할 수 있는 장점을 가지고 있지만 소수성으로 인해 세포의 초기부착률이 낮고, 지지체 내부에 영양액의 공급이 원활하지 않다. 본 연구에서는 이러한 단점을 보완하고자 탈미네랄화된 골분(DBP, demineralized bone particle) 젤을 PLGA 지지체에 함침시켰다. 다양한 형태의 지지체 압축강도를 측정한 결과 PLGA/DBP 지지체가 연골과 비슷한 강도를 가지고 있었으며, 이를 바탕으로 DBP젤을 함침시킨 PLGA/DBP젤 지지체를 제작하였다. 연골세포를 파종하여 in vivo 실험을 진행하였고 조직화 정도를 확인하기 위해 H&E, Safranin-O, Alcian blue, Collagen type I 및 Collagen type II 염색을 실시하였다. 그 결과 DBP를 함침시킨 PLGA 지지체에서 GAG, Collagen type I 및 Collagen type II의 높은 발현과 조직화를 보여 연골조직으로 대체할 수 있는 가능성을 확인하였다.

졸-겔법에 의한 키토산의 겔화 (Gelation of Chitosan by Sol-Gel Method)

  • 김태영;이동일;문희;양재호
    • 공업화학
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    • 제9권3호
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    • pp.399-403
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    • 1998
  • 분자량이 서로 다른 키토산을 제조하여 분자량의 변화에 따른 키토산 졸의 겔화 특성을 겔화제의 농도와 온도에 대해 조사하였다. 본 연구에 사용한 키토산의 평균 분자량은 각각 $2.0{\times}10^5$, $5.2{\times}10^5$, $8.2{\times}10^5$이며 탈아세틸화도는 약 85%이었다. 겔화제로 NaOH를 사용하였으며 겔화현상을 설명하기 위하여 간단한 확산모델을 이용하였다. 겔화제의 농도와 온도 그리고 키토산 분자량이 증가할수록 키토산 겔 내부에서 겔화제의 확산계수는 증가했다.

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Additive Fabrication of Patterned Multi-Layered Thin Films of Ta2O5 and CdS on ITO Using Microcontact Printing Technique

  • Lee, Jong-Hyeon;Woo, Soo-Yeun;Kwon, Young-Uk;Jung, Duk-Young
    • Bulletin of the Korean Chemical Society
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    • 제24권2호
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    • pp.183-188
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    • 2003
  • The micro-patterning of multi-layered thin films containing CdS and $Ta_2O_5$ layers on ITO substrate with various structures was successfully obtained by combining three different techniques: chemical solution depositions, sol-gel, and microcontact printing (μCP) methods using octadecyltrichlorosilane (OTS) as the organic thin layer template. $Ta_2O_5$ layer was prepared by sol-gel casting and CdS one obtained by chemical solution deposition, respectively. Parallel and cross patterns of multi-layers with $Ta_2O_5$ and CdS films were fabricated additively by successive removal of OTS layer pre-formed. This study presents the designed architectures consisting of the two types of feature having horizontal dimensions of 170 ㎛ and 340 ㎛ with constant thickness ca. 150 nm of each deposited materials. The thin film lay-out of the cross-patterning is composed of four regions with chemically different layer compositions, which are confirmed by Auger electron microanalysis.

폴리아스팔트아미드와 폴리(비닐 피롤리돈)의 상용블렌드 및 Semi-IPN 젤 제조 (Miscible Blend and Semi-IPN Gel of Poly(hydroxyethyl aspartamide) with Poly(N-vinyl pyrrolidone))

  • ;전영실;정동준;김지흥
    • 폴리머
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    • 제36권5호
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    • pp.617-621
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    • 2012
  • 폴리아스팔트아미드[${\alpha}$,${\beta}$-poly(2-hydroxyethyl-DL-aspartamides), PHEAs]는 폴리아미노산의 일종으로서 잠재적인 의학 및 약학분야에 응용가능한 생분해성 생체적합성 재료로 널리 연구되어 왔다. 본 연구에서는 PHEA와 폴리(비닐 피롤리돈)(PNVP)의 블렌드 및 semi-IPN 젤에 관하여 다루었다. 블렌드 필름은 용액 캐스팅법으로 제조되었다. 제조된 블렌드는 전 조성에서 투명하였으며 DSC를 통해 조성에 따라 단조롭게 변화하는 단일한 유리전이 온도가 관찰됨으로써 두 개 고분자가 서로 상용성이 있음을 확인하였다. 고분자간의 가능한 수소결합 상호작용을 FTIR을 이용하여 설명하였다. 한편, 일정 조성의 PHEA/PNVP 블렌드 용액을 핵사메틸렌디이소시아네이트(HMDI)를 가교제로 사용하여 semi-IPN 타입의 하이브리드 젤을 제조하고, 제조된 젤의 팽윤 물성과 모폴로지를 조사하였다.

알루미늄의 진공증발과 열산화에 의한 알루미나 복합분리막의 제조 및 특성분석 (Synthesis and Characterization of Alumina Composite Membrane by Al Evaporation and Thermal Oxidation)

  • 이동호;최두진;현상훈
    • 한국세라믹학회지
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    • 제32권3호
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    • pp.349-358
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    • 1995
  • The ceramic composite membrane was synthesized by thermal oxidation after evaporation of Al on the support prepared by slip casting process. Oxidation was performed at $700^{\circ}C$ and 80$0^{\circ}C$ under dry oxygen atmosphere. It was considered as optimum oxidation condition that the membrane showed a knudsen behaviro. A further oxidation resulted in an increase of gas permeability because top layer became densified. Then, a multi-layered composite membrane was synthesized through a sol-gel method, evaporation and thermal oxidation of Al coating processes. While the membrane was thermally stable up to 80$0^{\circ}C$, gas permeability was rapidly decreased even at a slight amount of deposition of Al.

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석탄회-점토계 슬립의 유동학적 거동 (Rheological Behavior of Coal-Fly-Ash and Clay Slip)

  • 이기강;박천주;김유택;김석범;김정환
    • 한국세라믹학회지
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    • 제35권2호
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    • pp.180-184
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    • 1998
  • It was examined that the rheological behaviors of fly ash 70wt%-clay 30wt% slip in which nonplastic fly ash was a major component. We have systematically investigated the effects of deflocculant(Tetrasodium pyrophosphate ; Na4P2O7 nH2O Sodium silicate; Na2SiO3) and coagulant(CaSO4) on the rheological behavior of ash-clay slip. Ash-clay slip have been characterized on the basis of the time dependent rheology which was done out by the gel-curve test. Dispersion mechanism of ash-clay slip is the steric stabilization by the Na2SiO3 coating of cenospheres surface. Coagulated slip seems to have the new network structure and shows the gellation behaviors which makes it possible to direct coagulated casting(DCC).

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Gelcasting을 이용한 Mullite 세라믹스의 제조 (Fabrication of Complex-shaped mullite Ceamics by Gelcasting)

  • 최연규
    • 한국세라믹학회지
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    • 제36권7호
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    • pp.773-781
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    • 1999
  • A new technique to fabricate complex-shaped mullite has been developed through gelcasting without organic binder. The suspension of a commercial mullite powder and boehmite-SiO2 sol as binder was elecrtrosterically stabilized. Ammonium polymetharylyate was employed as a dispersant for the electrosteric stabilization. Complex-shaped bodies were made through casting and gelation at room temperature. The green bodies were dried at a temperature of 30$^{\circ}C$ and relative humidity of 98% without crack development. The dried bodies were then pressureless-sintered at 1650$^{\circ}C$ for 2 h to get a relative density of 98% The Vickers hardness and 4-point flexural strength of sintered parts were 11.0 GPa and 150MPa respectively which are similar to those of commercially available sintered mullite.

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Cordierite/Microcopmposite 저온 소성 세라믹 기판재료 (Low Temperature Fireable Cordierite/Microcomposite Ceramic Substrates)

  • 구본급
    • 마이크로전자및패키징학회지
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    • 제2권1호
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    • pp.49-58
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    • 1995
  • 출발물질은 cordierite 유리와 borosilicate/Si3N4 복합분말을 사용하였다. Cordierite 유리조성은 무게비로 17.8MgO-23.1Al2O3-48.1ASiO2-5.0ZnO-1.0B2O3를 선택하였다. Borosilicate/Si3N4복합분말은 sol-gel법으로 a-si3N4 core 분말에 borosilicate 겔을 코팅하여 얻었다. 복합분말과 cordierite 유리 분말을 부피비로 0/100, 12.5/87.5 및 25/75의 조성으로 혼합하여 tape casting 에 의해 green sheet를 제작하였다. 이들 sheet들을 800~100$0^{\circ}C$에서 2시간 소성하여 얻은 시편을 SEM, XRD, 밀도, 유전상수 등을 측정하여 저 유전율의 저온 소성 기판재료를 제조하기 위한 조건들을 검토하였다.

Thermally Induced Mesophase Development in Ethanesilica Films via Macromolecular Templating Approach

  • Cho, Whirang;Char, Kook-Heon;Kwon, Su-Yong
    • Macromolecular Research
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    • 제17권9호
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    • pp.697-702
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    • 2009
  • Mesoporous ethanesilica thin film was prepared using PEO-PLGA-PEO triblock copolymers as structure-directing agents and (1,2-bis(triethoxysilyl) ethane BTESE; bridged organosilicates) as inorganic precursors via one-step sol-gel condensation of ethanesilica precursors. The mesostructure of ethanesilica films is critically dependent on the processing experimental parameters after the hydrolyzed silica sol mixture was spin-cast. This study examined the effects of the block copolymer template/organosilica precursor ratio in the casting solution and aging period before calcination of the mesostructure. It was further demonstrated that mesoscopic ordering of organosilicate thin films is induced by the rearrangement of block copolymer template/organosilica hybrid during thermal decomposition of the PEO-PLGA-PEO triblock copolymer. The mesoporous structure and morphology were characterized by SAXS, TEM and solid-state NMR measurement.