• 제목/요약/키워드: Gearbox Noise

검색결과 56건 처리시간 0.032초

트럭 최종감속기 평기어의 치형최적화에 관한 연구 (Tooth Modification for Spur Gear for Articulated Hauler's Final Drive)

  • 오세웅;장기;이인범;류성기
    • 한국기계가공학회지
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    • 제11권5호
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    • pp.42-47
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    • 2012
  • Construction equipment is heavily loaded during normal operation. In recent years, there is a trend that lower gear noise levels are demanded for drivers to avoid annoyance and fatigue during operation. For articulated hauler's final drive, meshing transmission error(T.E.) is the excitation that leads the tonal noise known as gear whine, and radiated gear whine is also the dominant source of noise in the whole gearbox. This paper presents a method for the analysis of the tooth profile modification, and the prediction of transmission error under the loaded torques for the spur gear pair of the articulated hauler's final drive. And the transmission error, transmission error harmonics and contact stress are also calculated and compared before and after tooth modification under one torque. The simulation result shows that the transmission error and contact stress under the loads can be minimized by the appropriate tooth profile modification.

기어설계시 윤활댐핑 효과 반영을 위한 윤활과 비윤활 상태에서의 소음특성에 관한 실험적 연구 (Noise Characteristics in Lubricated and Non-lubricated Gears to Assess the Lubrication Damping Effect in Gear Design)

  • 홍진표;윤상환;윤현규;김정태;안준태
    • 한국기계가공학회지
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    • 제20권8호
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    • pp.1-10
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    • 2021
  • Gears, which rotate and transmit power by interlocking two cogwheels, were invented in BC. They have been used in various systems, including industrial machinery, transportation devices, and living facilities, through the industrial revolution. Regardless of how they are used, gears are a major source of noise and vibration. Many effective measures are being taken to reduce the radiation noise generated from gears, most commonly by lubrication. Lubrication in gear units reduces friction on interlocking gear surfaces, dampening radioactive noise. This can be very useful for quiet gear design if these lubricating damping effects can be reflected in the analytical phase for gear design. This study experimentally confirms the properties of lubricated and non-lubricated radioactive noise by designing a decelerator gearbox and analyzing the radioactive noise characteristics by torque, rotation, and the number of gears using computer analysis.

축소 모델 기법을 이용한 농업용 전동식 동력운반차 감속기의 진동 분석 (Vibration Analysis of Gearbox for Agricultural UTV using a Reduced-Order Model)

  • 김범수;조승제;신인경;정우진;한현우;김지태;박영준
    • 한국기계가공학회지
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    • 제18권8호
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    • pp.8-17
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    • 2019
  • In this study, a model reduction technique was used to develop a precise noise and vibration prediction model for the individual components of a driveline system. The dynamic reduced-order model generated by the Craig-Bampton method was applied to perform dynamic analysis of an electric agricultural power cart. The natural frequency and acceleration response results were analyzed according to the different number of dominant sub-structural modes contained in the reduced-order models. Through the analysis results, it was confirmed that a sufficient number of dominant sub-structures to satisfy the operating conditions should be selected to construct an optimal reduced-order model.

풍력발전기의 풍하중특성에 관한 연구 (A study on wind load characteristics of wind turbines)

  • 김정수;박노길;김영덕;김수엽
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2010년도 추계학술대회 논문집
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    • pp.124-129
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    • 2010
  • Wind load characteristics is investigated for vibration analysis of wind turbine gearbox. A normal wind model assumed, of which the wind velocity is increased according to the height from ground. A blast wind model is assumed, of which the maximum velocity is located at the center and the velocity profile is normally distributed. The periodical torque and bending moments transmitted to the main shaft of wind turbine are investigated. The average values and the harmonic terms of the transmitted moments are studied on the wind direction of range $-45^{\circ}{\sim}45^{\circ}$ and the bending moment characteristics are examined, which is regarded as the main source of the misalignment of gear train.

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AE신호를 이용한 기어 정렬불량의 진동 특성 분석 (Vibration Characteristic Analysis using Acoustic Emission Signal)

  • 구동식;김병수;이정환;양보석;최병근
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2008년도 추계학술대회논문집
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    • pp.43-48
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    • 2008
  • Gear system has been widely used in industrial applications and unexpected failures of gears are not only extremely damaging but also lead to economic losses. So, early detection of fault is important for diagnosis machine condition. And acoustic emission is an efficient non destructive testing technique for the diagnosis of machine health and is useful technique for early detection of fault because it can find low-amplitude and high-frequency signal on account of high sensibility. Therefore, in this paper, the AE signal was measured and preprocessed using envelop analysis for gearbox with misalignment between pinion and gear. And then the vibration characteristic of gear misalignment was analyzed.

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웨이브렛변환을 이용한 기어결함의 진단 (The Detection of Gear Failures Using Wavelet Transform)

  • 박성태;김재웅;양건국
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2002년도 추계학술대회논문집
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    • pp.617-622
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    • 2002
  • This paper presents that the Wavelet Transform can be used to detect the various local defects in a gearbos. Two types of defects which are broken tooth and localized wear, are experimented and the signals are collected by accerometer and analyzed. Because of the complecity of the signals acquired from sensor, it is needed to identify the interesting signal. The natural frequencies of shafts and the gear mesh frequency(GMF) is calculated theretically. DWT, CWT and the aplication are used to extract a gear-localized defect feature from the vibration signal of the gearbox with the defective gear. The results shows the transform is more effective to detect the failures than the Fourier Transform.

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웨이블렛 변환의 위상 지도를 이용한 초기 피팅 결함을 갖는 기어의 상태 감시 (Condition Monitoring in a Gear with Initial Pitting Using Phase Map of Wavelet Transform)

  • 심장선;이상권
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 춘계학술대회논문집
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    • pp.590-595
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    • 2001
  • Vibration transient generated by developing localized fault in gear can be used as indicators of condition monitoring in a gear. In this paper, we propose the phase map for a fault signal using continuous wavelet transform to detect this vibration transient. Local fault induces the abrupt fluctuation of load exciting tooth and phase lag in the vibration signal measured on the gearbox. The relatively large fault like "tip breakage" easily can be detected by the clear fluctuation of exciting load. However, minor fault like "initial pitting" cannot be detected using the load fluctuation. To detect this kind of minor fault, the phase map for a fault signal is taken into account. The phase lag by minor fault is observed well in the phase map.

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체인-스프라켓 메커니즘을 갖는 에스컬레이터에서 기어박스 백래시로 인한 이상진동에 관한 연구 (A study on vibration characteristics caused by backlash of gear-box in escalator with chain-sprocket drive mechanism)

  • Kwon, Yi-Sug;Park, Seon-Ryong;Suh, Jong-Ho;Hong, Seong-Wook;Park, No-Gil
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2002년도 추계학술대회논문초록집
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    • pp.329.2-329
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    • 2002
  • This paper presents an improved escalator dynamic model so as to reflect the experimental observation on the pseudo-resonance affected by load applied. The experimental evidence reveals that backlash of gearbox as well as sag of driving chain are most critical factors to the pseudo-resonance in escalators. The dynamic model effectively reflects vibration characteristics measured in real escalators with respect to different conditions of driving chain and the number of passengers. (omitted)

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고차 위그너 분포 해석을 이용한 기어의 진단 분석 (Diagnosis of Gear Fault Using Wigner Higher Order Distribution)

  • 이상권
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2000년도 춘계학술대회논문집
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    • pp.1127-1132
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    • 2000
  • Impulsive acoustic and vibration signals within rotating machinery are often induced by irregular impacting. The detection of these impulses can be useful for fault diagnosis purposes. Recently there has been an increasing trend towards the use of higher order statistics for fault detection within mechanical systems based on the observation that impulsive signals tend to increase the kurtosis values. This paper considers the use of the third and fourth order Wigner moment spectra, called the Wigner bi- and tri- spectra receptively, for analysing such signals. Expressions for the auto-and cross-terms in these distributions are presented and discussed. It is shown that the Wigner trispectrum is a more suitable analysis tool and it performance is compared to its second order counterpart for detecting impulsive signals. These methods are also applied to measured data sets from an industrial gearbox.

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AE신호를 이용한 기어 정렬불량의 진동 특성 분석 (Vibration Characteristic Analysis Using Acoustic Emission Signal)

  • 구동식;이정환;김병수;양보석;최병근
    • 한국소음진동공학회논문집
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    • 제18권12호
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    • pp.1243-1249
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    • 2008
  • Gear system has been widely used in industrial applications and unexpected failures of gears are not only extremely damaging but also leading to economic losses. So, early detection of fault is important for diagnosis machine condition. And acoustic emission is an efficient non-destructive testing technique fur the diagnosis of machine health and is useful technique far early detection of fault because it can find low-amplitude and high-frequency signal on account of high sensibility. Therefore, in this paper, the AE signal was measured and preprocessed using envelope analysis for gearbox with misalignment between pinion and gear. And then the gear misalignment's vibration characteristic were analyzed.