• 제목/요약/키워드: Gear whine Noise

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SUV 용 액슬의 소음원 규명 및 소음 저감을 위한 액슬의 구조변경에 관한 연구 (Identification of the Interior noise Generated by Car Axle and Modification of the Structural on Axle System for Noise Reduction)

  • 이주영;이상권;조윤경;김종연
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2005년도 추계 학술대회논문집(수송기계편)
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    • pp.180-185
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    • 2005
  • Gear whine noise of the axle and transmission is getting more important for reduction of vehicle noise, because major noise of vehicle was reduced. Therefore, in this paper, axle noise and vibration is measured, then the modal analysis and running modal analysis is applied for identification of axle gear whine noise. And To reduce axle noise, Various structural modifications are performed by using FEM and BEM techniques.

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승합차량의 액슬기어 음질의 평가를 위한 새로운 순음도 모델 개발과 응용 (Tonality Design for Sound Quality Evaluation for Gear Whine Sound)

  • 김의열;장지욱;이상권
    • 한국소음진동공학회논문집
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    • 제22권12호
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    • pp.1172-1183
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    • 2012
  • Aure's tonality was considered as the sound metrics for the expression of the tonality of gear whine sound in a previous research. It was failed to use the Aure's tonality as a sound metric for the tonal impression. Thus Aures's tonality, was developed for tonal impression in previous research. However, this metric did not express well the tonality of gear whine sound since the whine sound is a non-stationary signal with frequency modulation and amplitude modulation. In this study, the new method for the tonality evaluation for a non-stationary signal is presented. It is developed based on the prominence ratio, tonality impression function, and lower threshold level. It improves the accuracy and reliability of the sound quality index being used for the sound quality evaluation of the axle-gear whine sound.

하이포이드 기어의 소음원인규명을 위한 디플렉션 테스트와 전달에러 측정에 대한 연구 (Identify Hypoid gear whine noise for Deflection test and Transmission error measurement)

  • 최병재;오재응;박상길
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2008년도 추계학술대회논문집
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    • pp.91-98
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    • 2008
  • Hypoid gears are widely used in rear drive and 4WD vehicle axles. Investigation of their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the fun operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. Transmission error is tested on an axle assembly triaxial real car load condition.

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하이포이드 기어의 소음원인규명을 위한 디플렉션 테스트와 전달오차 측정에 대한 연구 (Identify Hypoid Gear Whine Noise for Deflection Test and Transmission Error Measurement)

  • 최병재;오재응;박상길
    • 한국소음진동공학회논문집
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    • 제19권2호
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    • pp.127-137
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    • 2009
  • Hypoid gears are widely used in rear drive and 4WD vehicle axles. Investigation of their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the full operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. Transmission error is tested on an axle assembly triaxial real car load condition.

트럭 최종감속기 평기어의 치형최적화에 관한 연구 (Tooth Modification for Spur Gear for Articulated Hauler's Final Drive)

  • 오세웅;장기;이인범;류성기
    • 한국기계가공학회지
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    • 제11권5호
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    • pp.42-47
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    • 2012
  • Construction equipment is heavily loaded during normal operation. In recent years, there is a trend that lower gear noise levels are demanded for drivers to avoid annoyance and fatigue during operation. For articulated hauler's final drive, meshing transmission error(T.E.) is the excitation that leads the tonal noise known as gear whine, and radiated gear whine is also the dominant source of noise in the whole gearbox. This paper presents a method for the analysis of the tooth profile modification, and the prediction of transmission error under the loaded torques for the spur gear pair of the articulated hauler's final drive. And the transmission error, transmission error harmonics and contact stress are also calculated and compared before and after tooth modification under one torque. The simulation result shows that the transmission error and contact stress under the loads can be minimized by the appropriate tooth profile modification.

하이포이드 기어의 소음원인규명을 위한 디플렉션 테스트와 전달에러 측정에 대한 연구 (Identify Hypoid gear whine noise for Deflection test and Transmission error measurement)

  • 최병재;오재응;박상길
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1040-1047
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    • 2008
  • Hypoid gears are widely used in rear drive and 4WD vehicle axles. Investigation of their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the full operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. Transmission error is tested on an axle assembly triaxial real car load condition.

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차량변속기의 진동특성에 대한 연구 (An Investigation on Vibration Characteristics of Vehicle Transmission)

  • 배명호;이형우;박노길
    • 소음진동
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    • 제10권1호
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    • pp.107-116
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    • 2000
  • The gear whine noise caused by tooth profile, elastic deformation, machining error, wear is directly correlated with the transmission error of mating gear. It is very important to build up the synthesized countermeasure by the modeling of the excitation forces and analyzing the vibratory characteristics. The mathematical models on the elements of vehicle transmission which is composed of helical gears, bearings, shafts and cases are developed. The elements are assembled by the substructure synthesis method. The cases of transmission are modeled by ANSYS. The system model of vehicle transmission is also verified by the experiments.

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치형수정된 기어쌍의 치합전달오차 모델링 (Modeling of Transmission Error of A Gear Pair with Modified Teeth)

  • 주상훈;노오현;정동현;배명호;박노길
    • 소음진동
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    • 제8권5호
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    • pp.841-848
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    • 1998
  • In the gear manufacturing, tooth modification is usually applied for the prevention of tooth impact during the loading. In contrary, tooth profile error causes amplifying the whine noise which is cumbersome to reduce in the automobile gear box. So optimum quantity of the modifications must be obtained for the good performance in the vibrational sense. In this paper, a formulation to define the tooth curve by considering the profile manufacturing error and loading deformation of the gear tooth is suggested and the transmission error and loading deformation of the gear tooth is suggested and the transmission error with modified tooth in the gear system is evaluated. A pair of gear set is mathematically modelled. The equivalent excitation in the gear vibratonal model is formulated. For the experimental evaluaton on the derived transmission error function, a simple geared system is set up in which the gears are designed to give pre-designed tooth profile modification and manufactured by CNC Wire Cutting Machine. Under slow speed operaton, the transmission error of the gear pair is measured by using two rotational laser vibrometers, compared with the calculated one of which the result shows good agreement.

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헬리컬 기어의 치형최적화에 관한 연구 (A Study on Optimization of Tooth Micro-geometry for a Helical Gear Pair)

  • 장기;강재화;류성기
    • 한국기계가공학회지
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    • 제10권4호
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    • pp.70-75
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    • 2011
  • Nowadays, modern gearboxes are characterized by high torque load demands, low running noise and compact design. Also durability of gearbox is specially a major issue for the industry. For the gearbox which used in wind turbine, gear transmission error(T.E.) is the excitation that leads the tonal noise known as gear whine, and radiated gear whine is also the dominant source of noise in the whole gearbox. In this paper, tooth modification for the high speed stage is used to compensate for the deformation of the teeth due to load and to ensure a proper meshing to achieve an optimized tooth contact pattern. The gearbox is firstly modeled in Romax software, and then the various combination analysis of the tooth modification is presented by using Windows LDP software, and the prediction of transmission error under the loaded torque for the helical gear pair is investigated, the transmission error, contact stress, root stress and load distribution are also calculated and compared before and after tooth modification under one torque condition. The simulation result shows that the transmission error and stress under the loads can be minimized by the appropriate tooth modification.

MODELING TRANSMISSION ERRORS OF GEAR PAIRS WITH MODIFIED TEETH FOR AUTOMOTIVE TRANSMISSIONS

  • Lee, H.W.;Park, M.W.;Joo, S.H.;Park, N.G.;Bae, M.H.
    • International Journal of Automotive Technology
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    • 제8권2호
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    • pp.225-232
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    • 2007
  • A tooth profile modification for loaded gears is used to avoid a tooth impact. Since a tooth profile error causes amplification of the cumbersome whine noise in automotive gear transmissions, an optimal quantity of tooth profile modifications must be obtained for good performance in the vibration sense. In this paper, a tooth profile modification curve considering profile manufacturing errors and elastic deformation of the gear tooth is formulated; in addition, transmission errors of the gear system with modified teeth are verified. The equivalent excitation due to transmission errors is formulated. For experimental evaluation of the transmission error, the transmission error for a simple gear system was measured by two rotational laser vibrometers. Finally, we perform a comparative analysis between the calculated and measured responses to the excitations due to the transmission error to verify the practicability of the application to automotive transmissions.