• Title/Summary/Keyword: Gear vibration

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Experimental Investigation of the Effect of Lead Errors on Helical Gear and Bearing Vibration Transmission Characteristics

  • Park, Chan-Il;Lee, Jang-Moo
    • Journal of Mechanical Science and Technology
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    • v.16 no.11
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    • pp.1395-1403
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    • 2002
  • The characteristics of gear meshing vibration undesgo change as the vibration is transmitted from the gear to the housing. Therefore, vibration transmission characteristics of helical gear systems must be understood before the effective methods of reducing gear noise can be found. In this work, using a helical gear with different lead errors, the gear vibration in the rotational direction and the bearing vibration are measured. The frequency characteristics of gear and bearing vibration are investigated and a comparson is also provided.

A Study on the Noise.Vibration Characteristics of Differential Gear according to the Materials (차동기어의 재질별 진동.소음 특성에 관한 연구)

  • 최은오
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.2
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    • pp.67-75
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    • 1997
  • The noise . vibration characteristics of Hypoid gears which were made from three seperate materials(SCM, TSCM, SNCM) under the identical process were investigated for the sake of durability improvement of differential gear compatible with low level noise gear set. For this study, we developed a rig experimental equipment which can perform close noise.vibration experiment of differential gear. Consequently, we could analyze the noise.vibration characteristics of final reduction gear by materials, and also we observed changes in both metallic structure and hardness according to the materials of pinion gear. In addition to this, the correlation between the vibration of the differential gear and the interior noise of the passenger vehicles was proved by analyzing the results of rig vibration experiment and field noise test.

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Fault Diagnosis of Gear Chain Using Vibration Signal (진동신호를 이용한 기어체인의 고장진단)

  • Bae, Beom-Won;Choe, Yeon-Seon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.7 s.178
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    • pp.1731-1739
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    • 2000
  • The Vibration signals of a gear driving system is often associated with gear tooth faults. Many studies have been done on the detection of impulsive vibration signals, which characterize the breaka ge of a gear tooth. Also, most of the studies on gear fault diagnosis are only about the fault existence at one gear-pair. This study concerns on the several possible faults of a geared motor that has three gear pairs. The measurement and analysis on the vibration signals of a running geared motor shows the relationship between the gear faults and the vibration signals. This study also shows that adaptive interference canceling technique can be appropriately applicable to detect which gear-pair has the fault, and that wavelet is better than spectrogram to figure out the gear fault.

An Experimental Study of Tridirectional Vibration of Helical Gears with Different Contact Ratios (물림률이 다른 헬리컬 기어들의 3방향 진동의 실험적 연구)

  • Park, Chan-Il;Jeon, Don-Hyuk
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.2 s.119
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    • pp.177-184
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    • 2007
  • The purpose of this study is to investigate experimentally the characteristics of rotational, radial, and axial vibration for helical gears with different contact ratios. For this purpose, the gear box is specially designed and manufactured. Two helical gears with different face widths and reduction ratios are investigated. The gear vibration in each direction is measured by accelerometers attached to the gear body. Rotational vibration is the highest and radial vibration is the lowest in the gear frequencies. While the increase of rotational speed increases gear vibration, it does not always increase with torque. It is not also linearly related to the contact ratio. In addition, axial vibration is not proportional to rotational vibration.

Vibration Analysis of a Gear Train - Spindle System for an NC Lathe Gear Box (NC선반 기어박스의 기어열 - 축계 진동해석)

  • 최영휴;박선균;배병태;정택수;김청수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.216-221
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    • 2000
  • In this study, two mathematical models are first constructed to analyze vibration characteristics of a gear train - spindle system of an NC lathe gear box. One is a lumped parameter model which is used for calculating natural frequencies of the torsional vibration, the other is a finite element model for analyzing lateral vibration and critical speeds of the spindle system. In addition, this study examines some possible resonance conditions such as gear mesh frequencies, 1X shaft rpm frequencies over whole operating speed range, and so on. The results may be helpful to design a machine tool gear box with low noise and vibration.

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Influence Rate Estimation of Gearpair on the Rattle Vibration and Counterplan Suggestion for Reduction of Gear Vibration (기어쌍의 래틀진동에 대한 영향도 평가 및 기어 진동 저감을 위한 대책 제시)

  • 안병민
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.29-36
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    • 1998
  • In recent year, as the demand about low vibration and noise vehicle is increased constantly. automobile companies try to a lot of things to achieve this demand. Gear rattle vibration become an emergency problem to be cured at idling. There are two kinds method to reduce idle gear rattle vibration One is optimization of clutch damper design parameters(stiffness, hysteresis torque, preload, length of lst stage) the other is system parameters modification(inertia, drag torque, backlash, etc) But these methods are impossible to estimate influence rate of each gearpair on the idle gear rattle vibration. In this study, 14degrees of freedom nonlinear model is developed to analyze influnce rate of each gearpair on the idle gear rattle vibration and the counterplan to reduce the gear noise is suggeted through the shift system modification.

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A Study on Noise and Vibration Reduction of an NC Lathe Gear Box (NC 선반 기어박스의 소음.진동 저감에 관한 연구)

  • Choi, Young-Hyu;Park, Seon-Kyun;Bae, Byung-Tae;Jung, Taek-Soo;Kim, Chung-Soo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.94-99
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    • 2000
  • When operating NC lathe, gear box which is equipped with gear train and spindle sometimes generates loud noise and excessive vibrations. In order to identify their causes, In this study, torsional and lateral vibration characteristics including critical speeds of the gear train-spindle system are first analyzed by using torsional and lateral vibration models of the gear train and shafts. Natural frequencies and modes of the gear box structure are also analyzed by impulse hammer test. Furthermore, measured vibration and noise signals are analyzed and compared with theoretical analysis results. At last it is concluded that the cause of the excessive mise and vibration is the resonance between gear meshing frequency including its side bands, shaft bending and torsional vibration frequencies, and the natural frequencies of th gear box structure. Consequently the noise and vibration levels are greatly reduced by avoiding resonance between them through the redesign of the gear module.

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Design of Gear Dimension and Tooth Flank Form for Optimal and Robust Gear Performance (치차성능의 최적성과 강건성을 고려한 치차제원 및 치면수정의 설계)

  • 배인호;정태형
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.79-86
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    • 2004
  • Tooth errors inevitable in the manufacturing process have large effect on the strength/durability and vibration performances of gear drives. We show that the manufacturing errors affect the overall gear performances, especially vibration performance, and propose a robust optimal design method for gear dimension and its tooth flank form that guarantees reliable performances to the variation of manufacturing errors. This method begins with a search of optimal design candidates by using the previously developed gear optimal design method for the strength/durability and vibration performances. Then, the statistical analysis method is applied to find a robust design solution for the vibration performance which is generally very sensitive to the manufacturing variations.

A Study on Vibration Characteristics by Gear Transmission Error of Vehicle Transmission (자동차용 변속기의 치합전달오차에 의한 진동특성 연구)

  • 배명호;박노길
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.11 no.8
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    • pp.364-373
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    • 2001
  • The gear whine noise of vehicle transmission is directly correlated tilth the gear transmission error of mating gear The object of this study is to build up the synthesized countermeasure for the reduction of gear whine noire of vehicle transmission by developing the program which can be used to analyze and predict the vibrational characteristics caused by gear transmission error of mating gears of vehicle transmission. The developed mathematical models on the elements of transmission, for example, helical gear pairs, bearings and shafts are used and the modeling of the excitation forces are developed by the gear transmission error of mating gear which is defined by the amount of the elastic deformation of gear tooth & shaft and gear profile & lead errors. The mathematical system model of vehicle transmission developed by the substructure synthesis method Is also verified by the experiments.

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A Study on Vibration and Noise Reduction of a Lathe Gear Box (선반 기어박스의 진동.소음 분석과 저감에 관한 연구)

  • 박선균;최영휴;배병태;정택수;김청수
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.552-558
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    • 2001
  • When operating lathe gear box which is equipped with geared transmission, it sometimes generates loud noise and excessive vibrations. In order to identify their causes, in this study, torsional and lateral vibration characteristics including critical speeds of the gear transmission system are firstly analyzed using lumped parameter models. Natural frequencies and mode shapes of the gear box structure are also analyzed by using the modal test. Furthermore, measured vibration and noise signals during operations are analyzed and compared with theoretical analysis results. After all, it is concluded that the primary cause of the excessive noise and vibrations is the resonance between gear meshing frequency including its side bands, the frequencies of shaft bending and torsional vibrations, and the natural frequencies of the gear box structure. Consequently the noise and vibration levels are greatly reduced by avoiding resonance between the natural frequencies and gear meshing frequencies through the rearrangement of the gears on the transmission shaft without any gear ratio change.

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