• 제목/요약/키워드: Gear strength analysis

검색결과 117건 처리시간 0.031초

원통치차의 강도평가 시스템 개발연구 (Development of Strength and Durability Estimation System for Power Transmission Cylindrical Gears)

  • 정태형;변준형
    • 대한기계학회논문집
    • /
    • 제17권1호
    • /
    • pp.112-119
    • /
    • 1993
  • 본 연구에서는 강도의 측면에서 인벌류트 원통치차의 설계 및 성능평가를 돕 기위하여 퍼스널컴퓨터 상에서 간편히 수행할 수 있는 치차의 강도평가 시스템을 개발 한다.즉, 원통치차의 굽힘강도 및 면압강도와 이들과 관련하여 기하학적인 형상, 재질, 운전상태, 신뢰성, 안전계수 등 강도에 영향을 미치는 거의 모든 인자를 일목요 연하게 평가하고 이들이 강도에 미치는 영향을 판단할 수 있는 치차의 강도평가 과정 을 하나의 시스템으로 구성함으로써 설계현장 등에서 간편히 이용할 수 있도록 하고 최종적으로 설계의 자동화를 이룰 수 있도록 한다.

지게차용 기계유압식 무단변속기의 기어류에 대한 강도해석 (The Strength Analysis of Gears on Hydro-Mechanical Continuously Variable Transmission for Forklift)

  • 배명호;배태열;최성광
    • 드라이브 ㆍ 컨트롤
    • /
    • 제13권4호
    • /
    • pp.45-51
    • /
    • 2016
  • The power train of a hydro-mechanical, continuously variable transmission for forklifts makes use of hydro-static units, hydraulic multi-wet disc brakes & clutches, and complex helical & planetary gears. The complex helical & planetary gears are very important parts of the transmission because of a strength problem. In the present study, we calculated the specifications of the complex helical & planetary gear train, and analyzed the gear bending and compressive stresses of the gears. It is necessary to analyze the gear bending and compressive stresses thoroughly for optimal design of the complex helical & planetary gears with respect to cost and reliability. In this paper, we analyze the actual gear bending and compressive stresses of complex helical & planetary gears using the Lewes & Hertz equation, and we also verify the calculated specifications of the complex helical & planetary gears by evaluating the results of the data of allowable bending and compressive stress using the Stress vrs Number of Cycles curves of gears.

단조/절삭 베벨기어의 열처리 변형에 관한 연구 (A Study on the Distortion induced by Heat Treatment on Automobile Bevel Gears)

  • 강우진;김명곤;조종래;이정환;이영선;배원병
    • 소성∙가공
    • /
    • 제12권3호
    • /
    • pp.221-227
    • /
    • 2003
  • Heat treatment is widely used in various manufacturing Processes to enhance the quality of a Product such as strength, surface hardness, and service life. In the heat treatment, there is dimensional change or distortion of the product, which critically influences the dimensional accuracy of precision parts. In this study, the distortion of a straight bevel gear induced by heat treatment is investigated in two cases. In the first case, the distortion induced by heat treatment we compared between a forged bevel gear and a machined bevel gear. In the second case, the distortion of an annealed gen is compared with that of a quenched gear. And finite element analysis has been Performed to predict the distortion of a heat-treated and machined bevel gear. The predicted values are compared with the experimental values.

Research on Landing Impact Characteristic Of Multi-Wheel Bogie Landing gear's Truck

  • Cao, Xin;Jia, Yuhong;Tian, Jiajie
    • International Journal of Aerospace System Engineering
    • /
    • 제2권2호
    • /
    • pp.83-86
    • /
    • 2015
  • Taking the four-wheel bogie landing gear as an example, the force status of truck-like landing gear during the landing impact was analyzed and the simulation model of four-wheel bogie landing gear was established. Firstly, a landing gear prototyping model was established using CATIA and imported to LMS Virtual.lab. Secondly, dynamic analysis of the landing impact was simulated with the established model. Finally, with the help of LMS Virtual.lab's parametric design ability, the effects of landing approach and truck pitch angle on the landing performance, truck motion and truck beam strength were studied. These conclusions will be useful to the design and analysis of the truck.

냉간 단조시 인볼류트 곡선 변화 예측을 위한 유한요소 해석 (FE Analysis to predict the changes of involute-curve during cold-forging)

  • 천세환;이정환;이영선;배원병
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 추계학술대회논문집
    • /
    • pp.34-38
    • /
    • 2003
  • In metal working, cold forging that has profit to satisfy dimension accuracy is using in various manufacturing products. Recently, most of the interest thing is precision forging of gear. Gear forging product is more strength than broaching gear, and it has many advantages with reduction of factory expenses. The reason of difficulty to improve accuracy of gear dimension compare to another products is the dimension accuracy is very high, approximately 10$\mu\textrm{m}$, and because die of involute teeth and elastic strain of forged tool differ from standard curve. This paper represent quantitative analysis of die and teeth of forged tool, namely difference of curves, with experiments and analyze the factor of dimension gap, finally, will design compensated involute curve.

  • PDF

시트 하이트 모터 기어의 각도별 내구성에 관한 연구 (A Study on Durability of Seat Height Motor Gear by Angle)

  • 한문식;조재웅
    • 한국기계가공학회지
    • /
    • 제18권8호
    • /
    • pp.18-23
    • /
    • 2019
  • In this study, structural and fatigue analyses of the motor gears that control the height of car seat were carried out at angles of $10^{\circ}$, $20^{\circ}$, and $30^{\circ}$. The study aims at examining which angle of the gear is superior in terms of effect on strength. In the structural and fatigue analyses, the force of 3136 N was applied to the gears, and the stress and deformation were obtained. As the analysis results, model B ($30^{\circ}$) is suggested to have the best strength and fatigue durability among the three models.

공작기계 주축용 2단 치차 감속기 해석 (Analysis of 2 step gear reducer in machine tool spindle)

  • 장영도;장희락;여진욱
    • 한국산학기술학회:학술대회논문집
    • /
    • 한국산학기술학회 2001년도 추계산학기술 심포지엄 및 학술대회 발표논문집
    • /
    • pp.99-103
    • /
    • 2001
  • Though the research and the development in the field of machine tool was focused on high precision and high speed machine these days, traditional gear reduction device has been used to increase the cutting force which was transmitted from power source, motor In this study, analysis of 2 step gear reducer used in machining center spindle was carried out by using APM WinMachine which is commercial software for the analysis of machine element and system. For the analysis of this device, first of all, the analysis of power source and the transmitting of it were carried out. Then, machine elements like gear, shaft, bearing, and the forth, was analyzed in the view point of life time, static strength, stiffness, fatigue failure, etc. Consequently, we can estimate them and introduce new idea of the design modification of reduction device by this study.

헬리컬 유성감속기 기반 선박용 터닝기어 개발 (Development of Marine Turning Gear Based on Helical Planetary Reducer)

  • 김건우;이재욱;장진석;최창영;홍종해;이강재
    • 한국기계가공학회지
    • /
    • 제19권10호
    • /
    • pp.36-43
    • /
    • 2020
  • A marine turning gear is the main auxiliary machine that enables the disassembly of and maintenance on the main engines. In this study, a marine turning gear based on a helical planetary reducer was developed through analysis of a marine turning gear based on a spur planetary reducer. Nonlinear numerical analysis was performed to determine the ideal contact ratio between the sun gear and the idle gear. Based on this, the surface durability, tooth bending strength, and contact ratio were calculated. In addition, the helix direction was selected to utilize the existing bearings. Gears were manufactured based on the helical gear design values, and the turning gear was evaluated using the FTA standards of MAN Co. Ltd. As a result, a lifetime of 3,000 to 5,000 hours was verified, the maximum torque measured was 105kNm, and the efficiency was measured to be 87.4%.

The Stress Analysis of Planetary Gear System of Mixer Reducer for Concrete Mixer Truck

  • Bae, Myung Ho;Bae, Tae Yeol;Cho, Yon Sang;Son, Ho Yeon;Kim, Dang Ju
    • 드라이브 ㆍ 컨트롤
    • /
    • 제12권4호
    • /
    • pp.77-81
    • /
    • 2015
  • In general, the gears of mixer reducer for concrete mixer truck make use of the differential type planetary gear system to rotate mixer drum smoothly on the initial conditions. The planetary gear system is very important part of mixer reducer for concrete mixer truck because of strength problem. In the present study, calculating the gear specifications and analyzing the gear bending & compressive stresses of the differential planetary gear system for mixer reducer are necessary to analyze gear bending and compressive stresses confidently, for optimal design of the planetary gear system in respect to cost and reliability. As a result, analyzing actual gear bending and compressive stresses of the planetary gear system using Lewes & Hertz equation and verifying the calculated specifications of the planetary gear system, evaluate the results with the data of allowable bending and compressive stress from the Stress-No. of cycles curves of gears.

굴삭기 유압 주행시스템의 복합유성기어 시스템 설계개선 연구 (Design Improvement for a Planetary Gear System in Hydraulic Drive System)

  • 신유인;윤찬헌;한성길;박성규;송철기
    • 한국정밀공학회지
    • /
    • 제33권10호
    • /
    • pp.851-856
    • /
    • 2016
  • Planetary gear systems have several advantages over traditional gearboxes with parallel axis gear shafts. The planetary gearbox arrangement also creates greater stability due to the even distribution of mass and increased rotational stiffness. However, gears in planetary gear systems occasionally have a short-life due to wear and breakage by repetitive load during operation time. In this study, we evaluated variables of the strength design for each part and conducted structural analysis of seven cases of the planetary gear system. The result of structural analysis was applied to shape optimization method and obtaining the weight lightening designed value. Subsequently, the planetary gear system was performed to ensure the durability of gears during operation time with miner's rule.