• Title/Summary/Keyword: Gear Transmission System

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A Development of Clutch-by-Wire System for Automotive (Clutch-by-Wire 시스템 개발 연구)

  • 나완용
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.204-208
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    • 2003
  • This study presents a clutch-by-wire system for automotive which can be utilized on a vehicle with a manual transmission real time while the vehicle is in motion. The system consists of air valve, spring, oil pressure control valve, oil pressure cylinder, switch, etc. In this study, commercial vehicle was studied on improvement of no clutch pedal system. Therefore the results obtained effective driveability, gear shiftability, convenience for driver.

A Development of the Noise Quality Checking System EOL of the 6th Speed Automatic Transmission in the USA (북미 6속 자동변속기 공장 EOL NVH 개발에 대한 연구)

  • Lee, Hyun-Ku;Kim, Moo-Suk;Hwang, Seon-Yang;Yoo, Dong-Kyu;Kang, Koo-Tae;Lee, Tae-Hwi
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.7
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    • pp.657-664
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    • 2011
  • This paper shows a whole noise quality checking system for the new developed 6th speed automatic transmission manufactured in USA. Due to demand for manufacturing of the high NVH quality transmissions in the mass product line, some special checking system called EOL NVH is adapted. This EOL system is using vibration sensor and analysis technologies. Through adapting vibration analysis technologies and functions likewise RMS, crest factor, harmonics, peak, band and order tracking, various noise problems caused by wear, nick and deformations could be successfully detected and predicted. Therefore, automatic transmissions manufactured in the USA could get high NVH quality. The developing process described in this paper and results on EOL system will offer good guides to the engineers who built the next transmission factory.

Experimental identification of multiple faults in rotating machines

  • Mahfoud, Jarir;Breneur, Claire
    • Smart Structures and Systems
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    • v.4 no.4
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    • pp.429-438
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    • 2008
  • The aim of this paper is to define the required measurements and processing tools necessary for developing a maintenance approach applied to rotating machines in the presence of multiple faults. The system responses measured were accelerations and transmission errors. Acceleration measurements provide most of the information on bearing conditions, while transmission error measurements provide pertinent information on gear conditions. The measurements were carried out for several operating conditions (loads and speeds). System responses were processed in several analyzing domains (Time, Spectrum, and Cepstrum domains). The approach developed enables the detection and identification of combined faults and it can be applied to other types of rotating machines once the critical elements and their associated faults have been defined.

Development of Test method and Evaluation technology of reduction gearbox for Korea High-speed Train (대차용 감속구동장치 시험ㆍ평가 기술개발)

  • 이동형;최경진;서정원;강부병;박순원
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.258-264
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    • 2000
  • This study is to establish test method and evaluation technology of drive system appropriate to high speed train. The transmission system of high speed train serve in the severe condition compared with those of other trains, namely, they have to transmit high power to run with high speed and they have to make maximum use of the limited space. This paper reports the reviews and results for the test and evaluation method of reduction gearbox for high speed train and discusses various test items and methods about assembly and parts of gearbox transmission.

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Performance Analysis of the Rubber Belt type CVT System (고무 벨트식 무단변속기 시스템의 성능분석)

  • Kim, Sung-Mo;Zheng, Chun-Hua;Lim, Won-Sik;Cha, Suk-Won
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.376-381
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    • 2011
  • CVT(Continuously Variable Transmission) is one of the most promising candidates for the future automobile transmission because of its continuously variable gear ratio and reduced shift shock. It is also possible to operate the power source at its high efficiency region with CVT. The CVT system consists of thrust plate, driving pulley, belt, driven pulley, and preload spring of output shaft. In this paper, the dynamic modeling of a CVT system is completed to obtain the static performances of CVT system. A simulator is implemented on Matlab(Simulink), which can analyse the static performances of a CVT system. The methods for improving the total efficiency of a motorcycle system are also proposed based on the simulation results. In this study we increase the capacity factor of CVT up to the three times of default specification.

Development of Hardware-in-the-Loop Simulator for Testing Embedded System of Automatic Transmission (자동변속기용 임베디드 시스템 성능 시험을 위한 Hardware-in-the Loop 시뮬레이터 구축)

  • Jang, In-Gyu;Seo, In-Keun;Jeon, Jae-Wook;Hwang, Sung-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.3
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    • pp.301-306
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    • 2008
  • Drivers are becoming more fatigued and uncomfortable with increase in traffic density, and this condition can lead to slower reaction time. Consequently, they may face the danger of traffic accidents due to their inability to cope with frequent gear shifting. To reduce this risk, some drivers prefer automatic transmission (AT) over manual transmission (MT). The AT offers more superior drivability and less shifting shock than the MT; therefore, the AT market share has been increasing. The AT is controlled by an electronic control unit (ECU), which provides better shifting performance. The transmission control unit (TCU) is a higher-value-added product, so the companies that have advanced technologies end to evade technology transfer. With more cars gradually using the ECU, the TCU is expected to be faster and more efficient for organic communication and arithmetic processing between the control systems than the l6-bit controller. In this paper, the model of an automatic transmission vehicle using MATLAB/Simulink is developed for the Hardware in-the-Loop (HIL) simulation with a 32-bit embedded system, and also the AT control logic for shifting is developed by using MATLAB/Simulink. The developed AT control logic, transformed automatically by real time workshop toolbox, is loaded to a 32-bit embedded system platform based on Freescale's MPC565. With both vehicle model and 32-bit embedded system platform, we make the HIL simulation system and HIL simulation of AT based on real time operating system (RTOS) is performed. According to the simulation results, the developed HIL simulator will be used for the performance test of embedded system for AT with low cost and effort.

development of Loader Equipped with 4WD and 4WS (I) (4 Wheel Driving Transmission) (4WD 및 4WS이 가능한 로더 개발(I) (4륜 구동 변속기))

  • 조현덕
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.141-148
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    • 1998
  • A loader is construction & road or agricultural machinery for lifting, moving, and mixing. This study deals with the agricultural mini loader for stock raising farming. The performance of the machine is established by pulling power, working lifting capacity, and minimum circling radius, etc. Also, driving easiness and endurance are very important in manufacturing. Thus, this study has developed the loader with the 4-wheel driving equipment by gear transmission, the 4-wheel steering equipment by power handle steering type, and the equipment making four wheels touch simultaneously on the rugged ground. The developed loader having these functions was very fit in a small cattle shed or a rugged ground. This study is divided into two parts; (I) development of 4WS transmission and (II) construction of the loader by 4WS system and other equipments.

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Performance Evaluation of a Driving Power Transmission System for 50 kW Narrow Tractors

  • Hong, Soon-Jung;Ha, Jong-Kyou;Kim, Yong-Joo;Kabir, Md. Shaha Nur;Seo, Young Woo;Chung, Sun-Ok
    • Journal of Biosystems Engineering
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    • v.43 no.1
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    • pp.1-13
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    • 2018
  • Purpose: The development of compact tractors that can be used in dry fields, greenhouses, and orchards for pest control, weeding, transportation, and harvesting is necessary. The development and performance evaluation of power transmission units are very important when it comes to tractor development. This study evaluates the performance of a driving power transmission unit of a 50 kW multi-purpose narrow tractor. Methods: The performance of the transmission and forward-reverse clutch, which are the main components of the driving power transmission unit of multi-purpose narrow tractors, was evaluated herein. The transmission performance was evaluated in terms of power transmission efficiency, noise, and axle load, while the forward-reverse clutch performance was evaluated in terms of durability. The transmission's power transmission efficiency accounts for the measurement of transmission losses, which occur in the transmission's gear, bearing, and oil seal. The motor's power was input in the transmission's input shaft. The rotational speed and torque were measured in the final output shaft. The noise was measured at each speed level after installing a microphone on the left, right, and upper sides. The axle load test was performed through a continuous equilibrium load test, in which a constant load was continuously applied. The forward-reverse clutch performance was calculated using the engine torque to axle torque ratio with the assembled engine and transmission. Results: The loss of power in the transmission efficiency test of the driving power unit was 6.0-9.7 kW based on all gear steps. This loss of horsepower was equal to 11-18% of the input power (52 kW). The transmission efficiency of the driving power unit was 81.5-89.0%. The noise of the driving power unit was 50-57 dB at 800 rpm, 70-77 dB at 1600 rpm, and 76-83 dB at 2400 rpm. The axle load test verified that the input torque and axle revolutions were constant. The results of the forward-reverse clutch performance test revealed that hydraulic pressure and torque changes were stably maintained when moving forward or backward, and its operation met the hydraulic design standards. Conclusions: When comprehensively examined, these research results were similar to the main driving power transmission systems from USA and Japan in terms of performance. Based on these results, tractor prototypes are expected to be created and supplied to farmhouses after going through sufficient in-situ adaptability tests.

The Characteristics of Pulsating Flow in a Hydraulic Pipe (유압관로에서 맥동유동 특성에 관한 연구)

  • 모양우;유영태;김지화
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.7
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    • pp.653-665
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    • 2001
  • The characteristics of the pulsating flow in a hydraulic pipe have been investigated. It is necessary to study the power control of the power transmission system in the landing gear system of aircraft and the design of robots. In this system, the power transmission pipeline is composed of a hydraulic system, and the operating flow is unsteady flow. The wave equation varying with frequency is analyzed in order to investigate the characteristics of unsteady flow in such a pipe. This wave equation involves the propagation coefficient in terns of frequency and viscosity. The theoretical result of this wave equation are compared with experimental result. Each wave equation, varying with the propagation coefficient, is analyzed theoretically. then, a sinusoidal wave generator is built in order to make better sinusoidal waves, and a rectifier is built to eliminate the noise from the hydraulic pump. The theoretical results of the wave equation in the flow of viscous fluid agree well with experimental results.

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A Study on the Position Control of a Motor Cylinder with Nonlineal Friction (비선형 마찰을 갖는 전동 실린더의 위치제어에 관한 연구)

  • Byun, J.H.
    • Journal of Power System Engineering
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    • v.12 no.1
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    • pp.80-86
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    • 2008
  • A motor cylinder apparatus is used to transfer a load in industrial applications. The apparatus is composed of a motor and power transmission elements such as worm gear and screw. In this case, the nonlinear friction of the transmission elements has a bad influence on the position control performance. To overcome this problem, the position control system consists of a feedback controller to achieve nominal control performance and a disturbance observer to compensate nonlinear friction. Especially the filter of a disturbance observer is designed from viewpoint of robust stability. Finally, the simulation result shows that the proposed control system is effective for the disturbance elimination as well as the friction compensation.

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