• 제목/요약/키워드: Gear Transmission System

검색결과 271건 처리시간 0.026초

Strength analysis of mechanical transmission using equivalent torque of plow tillage of an 82 kW-class tractor

  • Kim, Taek-Jin;Kim, Wan-Soo;Kim, Yeon-Soo;Chung, Sun-Ok;Park, Seong-Un;Hong, Soon-Jung;Choi, Chang-Hyun;Kim, Yong-Joo
    • 농업과학연구
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    • 제46권4호
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    • pp.723-735
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    • 2019
  • The power-train is the most important component of an agricultural tractor. In this study, the strength of the driving gear transmission of an 82 kW-class tractor was analyzed using equivalent torque during plow tillage. The load measurement system consisted of an engine revolution speed sensor, torque-meters, revolution speed sensors for four axles, and pressure sensors for two hydraulic pumps. The load data were measured during plow tillage for four speed stages: F2 (2.78 km/h), F5 (5.35 km/h), F7 (7.98 km/h), and F8 (9.75 km/h). Aspects of the gear-strength such as bending stress, contact stress, and safety factors were analyzed under two torque conditions: the equivalent torque at the highest plow load for the F8 speed stage and the maximum engine torque. The simulation results using KISSsoft showed that the maximum engine torque conditions had a lower safety factor than did the highest equivalent torque condition. The bending safety factors were > 1 at all gear stages, indicating that gear breakage did not occur under actual measured operating conditions, nor under the maximum torque conditions. However, the equivalent torque condition in the contact stress safety factor was > 1, and the maximum torque condition was < 1 at the first gear pair. The method of analysis using the equivalent torque showed lower stress and higher safety factor than did the method using maximum torque. Therefore, when designing a tractor by applying actual working torque, equivalent torque method would support more reliable product development.

자동화 수동변속기의 변속 조작용 유압 액츄에이터의 설계 변수에 관한 연구 (A Study on the Design Paramter of a Hydraulic Shift Actuator of an AMT)

  • 송창섭;이상현
    • 한국정밀공학회지
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    • 제24권10호
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    • pp.75-82
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    • 2007
  • The AMT(Automated Manual Transmission) has been developed by utilizing the auto clutch system and the automatic shift mechanism, to automate the clutch operation and shift operation of the existing MT(Manual Transmission). The use of hydraulic actuator for each actuator of the clutch and gear has realized a reduction of fuel consumption and exhaust emission. In this paper, we develop a simulator for the transmission control system of the AMT using AMESim. The developed simulator can be applied to design the hydraulic select actuator system of an AMT.

동력전달용 치차설계 전문가 시스템 개발연구(I) -치차파손의 원인과 대책의 진단- (Development of Expert System For Designing Power Transmission Gears(I) -Diagnosis of the Causes and Remedies of Gear Failures-)

  • 정태형;변준형;이규호
    • 대한기계학회논문집
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    • 제15권6호
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    • pp.2026-2036
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    • 1991
  • 본 연구에서는 동력전달용 치차설계 전문가 시스템을 구축하기 위한 일단의 연구로서 먼저, 치차의 시험중 또는 사용중에 일어나는 파손에 대하여 파손의 원인탐 색과 대책수립을 위한 전문가 시스템을 개발한다.

스퍼 기어의 진동 신호와 비 유막 두께(Specific Film Thickness)의 상관관계에 관한 실험적 연구 (Experimental Investigation to Establish Correlation Between Specific Film Thickness and Vibration Signals in Spur Gear System)

  • 김종식;;이상권
    • 대한기계학회논문집A
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    • 제38권9호
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    • pp.1005-1012
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    • 2014
  • 기어의 구동은 여러 기계요소에서 동력전달을 가능하게 해주는 가장 중요한 요소이다. 이러한 기어 접촉면에서의 상태는 마모, 재료의 변형 그리고 윤활 상태에 따라 크게 좌우되며, 이러한 상태 변화는 기어의 수명에 큰 영향을 준다. 따라서, 이러한 상태 진단에 대한 해법은 원활한 구동을 위한 필수요소이다. 기어의 상태 변화는 연마 마모(Abrasive wear), 점식 (Pitting), 스커핑(Scuffing), 스폴링(Spalling) 등을 유발하며, 이러한 마모들은 기어로부터 발생하는 진동 레벨을 상승시킨다. 본 연구에서는 스퍼 기어를 장착한 기어 박스를 이용한 실험적 연구를 통해 기어의 표면 피로 마모를 평가하기 위해 진동 신호로부터 구해진 통계적 변수들과 Stribeck Curve 와의 상관관계를 검증하였다.

자동차 드라이브 샤프트와 액슬 시스템의 트라이볼로지적인 특성에 관한 고장사례 고찰 (Failure Examples Study for Tribological Characteristics of Drive Shaft and Axle System in Vehicles)

  • 이일권;문학훈;염광욱
    • Tribology and Lubricants
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    • 제29권6호
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    • pp.397-402
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    • 2013
  • This study examined the tribological characteristics of the drive shaft and axle system in vehicles. The first drive shaft example contained end play for a CV joint that transferred part of the transmission power to the wheel. The joint part of the drive shaft was deformed because of reduced durability due to wear. Thus, vibrations caused the body to shake and become unbalanced when the drive shaft transferred the power. The second example was the cross-section of a shaft that connected the slip-connection of the propeller shaft on the input side to the yoke flange of the output side; the durability was reduced because of corrosion. End play caused by wear between the bearing and cross-section shaft appeared to cause shaking. In the third example, a grease leak reduced lubrication and thus caused damage to the hub bearing and inside the knuckle. The failure was produced by sticking. The fourth example had noise produced by the gear and gear transfer. This was due to the backlash of the pinion and few ring gears for the differential gear. Therefore, drive shaft and axle systems must be thoroughly checked and managed to minimize and reduce failure phenomena.

승용차 자동변속기의 고장사례에 관한 트라이볼로지적 고찰 (Tribological Failure Analysis of Automatic Transmission in a Passenger Car)

  • 김청균;이일권
    • Tribology and Lubricants
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    • 제21권5호
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    • pp.227-235
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    • 2005
  • This paper presents a tribological study on the failure cases of automatic transmission components in a passenger car. The automatic transmission system is composed of torque converter, clutch, brake, planetary gear, and valve body controlling oil pressure of an automatic transmission fluid. The most largest influence components in an automatic transmission are a torque converter and clutch plate in which are influenced by a wear and torque converting energy loss. The failure case study of an automatic transmission indicates that the tribological design and maintenance technologies should be considered as a key design concept. This means that the failure and power energy loss come from the friction, wear and a oil leakage of an automatic transmission, which is related to the oil seal and O-ring seal failures.

LabVIEW를 이용한 ATPS 센서 출력 파형 분석 시스템 개발 (Development of a System for ATPS Signal Analysis using LabVIEW)

  • 남형수;신은혜;장기원;윤태성
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 제37회 하계학술대회 논문집 D
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    • pp.1799-1800
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    • 2006
  • ATPS(Automatic Transmission Position Sensor) is the position sensor of an automatic transmission which transforms the gear changes into the electrical signals and transmits them to TCU. This paper deals with an development of the sensor output signal analysis system for ATPS inspection using LabVIEW. The developed system is designed to carry easily, and it can be installed for inspection directly in a car fitted with an automatic transmission. The system can not only detect the output signals of the sensor but also inspect the sensor behavior under the running state of a car. For this, the system is designed to control the position and the speed of motor. Also, it has the database system for the systematic output data management and the convenient GUI for user.

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전기자 형태의 회전자를 갖는 하이브리드 마그네틱 기어의 구조에 관한 연구 (A Study on the Structure of Hybrid Magnetic Gear with Armature Type Rotor)

  • 김찬승;박의종;김용재
    • 한국전자통신학회논문지
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    • 제13권6호
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    • pp.1235-1242
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    • 2018
  • 풍속이 급변할 경우 전력계통 시스템과 기계시스템의 안전을 위해 풍력발전기를 제동시킨다. 이 때, 풍력발전기 내부의 기어박스에서 기어 이의 접촉하중으로 인한 기어의 손상 및 파손이 발생하며, 브레이크를 이용한 제동 시 블레이드의 동력을 그대로 전달받아 마찰열 상승, 브레이크의 성능 저하 등의 문제가 있다. 본 논문은 풍력 발전 시스템의 동력전달장치인 기계식 기어의 접촉에 의한 문제를 해결하기 위해 동력 차단 시스템을 결합시킨 하이브리드 마그네틱 기어의 형상을 제안한다. 이차원 유한해석법을 활용하여 하이브리드 마그네틱 기어의 형상에 따른 토크와 손실 분석을 통해 풍력발전 시스템에 적합한 하이브리드 마그네틱 기어의 형상을 도출하였다.

전기자동차용 전동기 구동시스템의 개발 (A Novel Motor Drive System for Electric Vehicle)

  • 최형묵;설승기
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1993년도 정기총회 및 추계학술대회 논문집 학회본부
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    • pp.151-153
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    • 1993
  • This paper proposes a novel motor drive system for the electric vehicle. In this paper, four-wheel-direct-drive type electric vehicle system is designed and the theoretical and experimental analysis of the system is investigated. The concept of steering not with steering the wheels but with the difference of the motor torque fives the flexibility of the vehicle design and, allows the omission of the differential gear, transmission gear, and drive axles. Thus the proposed system gives the space between wheels and improves the driver's steering performance.

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자동 변속기용 ATPS의 내구성 검사 시스템 개발 (Development of a Durability Test System for ATPS Used for Automatic Transmission)

  • 김태규;남형수;신은혜;윤태성
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 제38회 하계학술대회
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    • pp.1585-1586
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    • 2007
  • In this paper, a system of durability test for ATPS(Automatic Transmission Position Switch), which is used for automatic transmission, has been developed. ATPS is the position sensor for an automatic transmission which transforms the gear changes into the electrical signals and transmits them to TCU(Transmission Control Unit). This system can detect the output signals of the sensor, and also it has been designed to control the position and velocity of a motor to realize the sensor's movement under the running state of a car. And a database system and a GUI system have been developed for the systematic output data management and the convenient interface for users. Also, the operation data and the inspection reference data of a motor can be easily changed in this system, and with some modification the system is also able to used for the durability test of the similar products.

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