• Title/Summary/Keyword: Gear Strength

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Structure and Strength Analysis of Yoke for Railway Vehicles (철도차량용 완충기 요크 구조강도 평가)

  • Woo, Chang-Su;Park, Hyun-Sung;Park, Dong-Chul
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1634-1641
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    • 2008
  • The shock absorbing equipment for railway rolling is one of the most important components. It's effects on the safety of both passengers and vehicle itself and reduce shock, vibration and noise. The shock absorber equipment is mainly consisted of the yoke, plate and rubber draft gear. The objective of the this paper is to evaluation of structure and strength for the yoke in railway vehicles. Structure and strength analysis has been performed by use of finite element method and experimental stress analysis.

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A Study of Pin-Pinion Tooth Profile Applied with Cycloid Tooth Profile (Cycloid 치형을 적용한 Pin-Pinion 치형에 대한 연구)

  • Ham, Seong-Hun;Youm, Kwang-Wook
    • Journal of the Korean Institute of Gas
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    • v.18 no.6
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    • pp.45-50
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    • 2014
  • In this paper, designed the driving part of a straight line precision transfer system which can be applied to industrial machines and industrial robots. The direction of power transfer and the output characteristic are similar to those of the conventional rack-pinion type, but it applied new pin-pinion type to the driving part. As a result, it achieved indefinite expandability in length and secured the convenience of installation. To determine the optimal contact of pin-pinion gear, it conducted a Cycloid tooth profile analysis.

Effect Analysis of Carrier Pinhole Position Error on the Load Sharing and Load Distribution of a Planet Gear (캐리어의 핀홀 위치 오차에 따른 유성기어의 하중 분할 및 하중 분포 영향 분석)

  • Kim, Jeong-Gil;Park, Young-Jun;Lee, Geun-Ho;Kim, Young-Joo;Oh, Joo-Young;Kim, Jae-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.5
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    • pp.66-72
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    • 2016
  • Gearboxes are mechanical components that transmit power by adjusting input and output speed and torque. Their design requirements include small size, light weight, and long lifespan. We have investigated the effects of carrier pinhole position error on the load sharing and load distribution characteristics of a planetary gear set with four planet gears. The simulation model for a simple planetary gear set was developed and verified by comparing analytical results with a putative model. Then, we derived the load sharing and load distribution characteristics under various pinhole position error conditions using the prototypical simulation model. The results showed that the mesh load factor and face load factor increased with the pinhole position error, which then influenced the safety factor for tooth bending strength and surface durability.

Development of the Multi-Gear Train Devices of Synchro System for the Guns of a Warship which Considered the Noise/Vibration (소음/진동을 고려한 함포용 Synchro System의 다단 기어 구동장치 개발)

  • Lee, Hyoung-Woo;Hur, Nam-Soo;Kim, In-Hwan;Lee, Dong-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.8
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    • pp.1057-1067
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    • 2010
  • Vibration and noise analysis as well as strength of gear teeth, gear profile design are considered in order to develop the multi-gear train devices of synchro system for the guns of a warship. A new approach to the critical speed calculation of practical industrial multi-mesh geared system is presented. A transfer matrix model based on Hibner's branch method is developed and the natural properties of the branched rotor system are calculated with using the ${\lambda}$-matrix formulation. A Campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors and the transmitted errors of the gearing are considered, shows that, at theoperating speed, there are not the critical speed.

A Study on the Safety Evaluation of the Pitch Reducer for 8 MW Large Capacity Wind Turbines (8 MW급 대용량 풍력발전기용 피치감속기 안전성 평가에 관한 연구)

  • Seo-Won Jang;Se-Ho Park;Hyoung-Woo Lee
    • Journal of Wind Energy
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    • v.13 no.4
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    • pp.80-89
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    • 2022
  • In this paper, a study was conducted to evaluate the safety of pitch reducers for 8 MW class wind turbines. The housing and carrier of the pitch reducer were subjected to structural analysis for the ultimate load by load duration distribution (LDD). As a result of the finite element analysis of the housing parts, the part with the highest stress was the output housing, and the equivalent stress was 522.4 MPa and the safety factor was 1.14. As a result of finite analysis of the carrier, the highest stress occurred at 80.5 MPa in the first carrier, and the safety factor was 10.3. In addition, extreme strength and life analysis by LDD load were performed for gears and bearings included in each stage. The strength analysis of the planetary gear train was conducted based on ISO 6336, and the stability evaluation of the bearings through life analysis based on ISO 281 found all to be safe.

Optimum Design of Pitch Reducer for Wind Turbine Using Genetic Algorithm (유전 알고리즘을 이용한 풍력발전기용 피치감속기의 최적 설계)

  • Kim, Jeong Gil;Park, Young Jun;Lee, Geun Ho;Nam, Yong Yun;Yang, Woo Yeoul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.2
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    • pp.185-192
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    • 2014
  • Planetary gear design is complex because it involves a combination of discrete variables such as module, integer variables such as the number of teeth, and continuous variables such as face width and aspect ratio. Thus, an optimum design technique is needed. In this study, we applied a genetic algorithm to the design optimization of a planetary gear. In this algorithm, tooth root strength and surface durability are assessed with fundamental variables such as the number of teeth, module, pressure angle, and face width. With the help of this technique, gear designers could reduce trial and error in the initial design stages, thus cutting the time required for planetary gear design.

Flexible Multi-body Dynamic Analysis for Reducer-integrated Motor of Autofilter (오토필터의 감속기 일체형 모터에 관한 유연 다물체 동역학 해석)

  • J.K. Kim;B.D. Kim;G.S. Lee
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.5
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    • pp.311-317
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    • 2023
  • An autofilter is a device that removes impurities contained in heavy fuel oil used in diesel engines of ships or power plants, and also automatically removes impurities accumulated in the filter through a reverse washing function. The reducer-integrated motor serves to rotate the filter at low speed to enable reverse automatic cleaning in the autofilter device. To achieve a low speed of 0.65 to 0.75 rpm in a reducer-integrated motor, a small motor that can operate at 97rpm at a rated voltage of 110 V and 112.5 rpm at 220 V is required. Additionally, a large gear ratio of 1/150 is required. To ensure the durability and reliability of these reducers, the strength of the gear must be evaluated at the design stage. In general, there is a limit to evaluating the stress and strain state according to the vibration characteristics acting on each gear in the driving state of the reducer through quasi-static analysis. Therefore, in this study, the operation characteristics of the auto filter's reducer-integrated motor were first analyzed using the rigid body dynamics analysis method. Then, this rigid body dynamics analysis model was extended to a flexible multibody dynamics analysis model to analyze the stress and strain states acting on each gear and evaluate the design feasibility of the gear.

A Study on Evaluation of Bending Fatigue Strength in SCM415 Carburized Spur Gear (SCM415 침탄치차의 굽힘피로강도평가에 관한 연구)

  • 류성기
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.6
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    • pp.763-770
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    • 1998
  • This paper deals with evaluation of bending fatigue strength in SCM415 carburized spur gears. The constant stress amplitude fatigue test is performed by using an electrohydraulic servo-controlled pulsating tester. The S-N curves are obtained and the enhanvement of fatigue strength due to carburized treatment is clarified. In this study the improvement of fatigue strength is assumed to be caused by an increase of both hardness and residual stress and experimental formula has been proposed for the estimation of bending fatigue strength of carburized gears. The effect of surface conditions on the fatigue strength is evaluated quantitatively and it is close to the relative surface condition factor used in the ISO strength rating formula.

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A Study on the Evaluation of Bending Fatigue Strength in Shaving Gears (세이빙기어의 굽힘피로강도 평가에 관한 연구)

  • 박준철
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2000.05a
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    • pp.93-99
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    • 2000
  • This study deals with the evaluation of bending fatigue strength in shaving gears, We manufactured gears using manufacture processes that are currently used in most gears manufacturing companies. The test gears are hobbed then the tooth surface are treated by a combination of shaving carbonizing and shot peening. The constant stress amplitude fatigue test is performed by using an electrohydraulic servo-controlled pulsating tester. The S-N curves are obtained and illustrated. In this study we investigated the effect of shaving process and shot peening on fatigue strength, The effect of shaving process ad shot peening on the fatigue strength is evaluated quantitatively,. The enhancement of fatigue strength due to shaving process and shot peening is clarified

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