• Title/Summary/Keyword: Gear Nick

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A Study on the Helical Gear Inspection System for Vehicle Transmission Gear Manufacturing Line (생산라인용 자동차 변속기용 헬리컬 기어 검사 장치에 관한 연구)

  • Lee, Min-Ki;Lee, Eung-Suk;Kim, Ki-Nam;Kim, Kwang-Jung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.2
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    • pp.237-243
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    • 2010
  • This paper presents a study on the helical gear inspection system for application to vehicle transmission gear manufacturing lines. The special gear profile inspection system is not suitable for manufacturing lines due to the measuring time. The master gear method, which was used in this study and compared with the machined gear in the line, is more efficient and economical. In this paper, three helical gear inspection parameters were of concern: nick, run-out, and PCD (pitch circle diameter) error. To evaluate its influence on the accuracy, the gear measuring system was also studied. This system can be useful in practical vehicle transmission gear manufacturing lines, where imported equipment is currently being used.

A Study on the Fault Detection of Auto-Transmission according to Gear Damage (기어손상에 따른 자동변속기의 결함 검출에 관한 연구)

  • Park, Ki-Ho;Jung, Sang-Jin;Kim, Jin-Seong;Han, Kwan-Su;Kim, Min-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1401-1409
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    • 2007
  • This paper presents a detecting technique for the improvement in quality by appling the various vibrational characteristics theory. The object of this study is to objectively point out faulty gear by developing the program which can be used to analyze and predict the vibrational characteristics caused by gear wear, deformation and nick of auto-transmission. The fault detection methods by vibrational signal analysis of gear have been progressed in the various fields of industry. These methods have the advantage of being easy to attach the accelerometer without discontinuance of the structure. But not all the methods are efficient for finding early faults. So in the thesis, we completed development of the inspection system of vibration by appling the most efficient detecting methods and verified the system's reliability through experiments.

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A Study on the Fault Detection of Auto-transmission according to Gear Damage (기어손상에 따른 자동변속기의 결함 검출에 관한 연구)

  • Park, Ki-Ho;Jung, Sang-Jin;Wee, Hyuk;Kim, Jin-Seong;Han, Kwan-Su;Kim, Min-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.1
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    • pp.47-56
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    • 2008
  • This paper presents a detecting technique for the improvement in quality by appling the various vibrational characteristics theory. The object of this study is to objectively point out faulty gear by developing the program which can be used to analyze and predict the vibrational characteristics caused by gear wear, deformation and nick of auto-transmission. The fault detection methods by vibrational signal analysis of gear have been progressed in the various fields of industry. These methods have the advantage of being easy to attach the accelerometer without discontinuance of the structure. But not all the methods are efficient for finding early faults. So in the thesis, we completed development of the inspection system of vibration by appling the most efficient detecting methods and verified the system's reliability through experiments.

A Development of the Noise Quality Checking System EOL of the 6th Speed Automatic Transmission in the USA (북미 6속 자동변속기 공장 EOL NVH 시스템 개발에 대한 연구)

  • Lee, Hyun-Ku;Kim, Moo-Suk;Hwang, Seon-Yang;Kang, Koo-Tae;Lee, Tae-Hwi
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.731-732
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    • 2011
  • This paper shows a whole noise quality checking system for the new developed 6th speed automatic transmission manufactured in USA. Due to demand for manufacturing of the high NVH quality transmissions in the mass product line, some special checking system called EOL is adapted. This EOL system is using vibration analysis technologies. Through adapting vibration analysis technologies and functions likewise RMS, Crest Factor, Harmonics, Peak, Band, and Order tracking, various noise problems caused by wear, nick, and deformations could be successfully detected and predicted. Therefore, automatic transmissions manufactured in the USA could get high NVH quality.

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A Development of the Noise Quality Checking System EOL of the 6th Speed Automatic Transmission in the USA (북미 6속 자동변속기 공장 EOL NVH 개발에 대한 연구)

  • Lee, Hyun-Ku;Kim, Moo-Suk;Hwang, Seon-Yang;Yoo, Dong-Kyu;Kang, Koo-Tae;Lee, Tae-Hwi
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.7
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    • pp.657-664
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    • 2011
  • This paper shows a whole noise quality checking system for the new developed 6th speed automatic transmission manufactured in USA. Due to demand for manufacturing of the high NVH quality transmissions in the mass product line, some special checking system called EOL NVH is adapted. This EOL system is using vibration sensor and analysis technologies. Through adapting vibration analysis technologies and functions likewise RMS, crest factor, harmonics, peak, band and order tracking, various noise problems caused by wear, nick and deformations could be successfully detected and predicted. Therefore, automatic transmissions manufactured in the USA could get high NVH quality. The developing process described in this paper and results on EOL system will offer good guides to the engineers who built the next transmission factory.