• Title/Summary/Keyword: Gear Mesh Frequency

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Spectral Analysis of Hypoid Gear Vibration (하이포이드 기어의 진동 스펙트럼 분석)

  • 김영배;이종원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.6 no.4
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    • pp.346-352
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    • 1982
  • The vibration characteristics of hyoid gears are experimentally investigated with backlash and tooth mesh frequency varied. Experiments are performed with two types of gear sets; well-machined and over-lapped gears. Through the experimental works, a constant torque 0.8kg.m is applied to th gears and a pulse type of trigger signal synchronizing tooth contact is used to measure the tooth mesh frequency and to average the gear vibration signal in the time domain. The time averaged vibration signals are frequency analyzed by a digital signal analyzer. The experimental results show the vibration characteristics of the two different types of gears in relation to backlash amount and mesh frequency variations are well differentiated by harmonic amplitudes and their ratios, and peak-to-peak amplitude of the gear vibration.

Dynamic Analysis of a Gear Driving System with Time-varying Mesh Stiffness/Damping and Friction (변동물림강성/감쇠와 마찰을 고려한 기어구동계의 동특성 해석)

  • Kim, Woo-Hyung;Jung, Tae-Il;Chung, Jin-Tai
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.224-231
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    • 2006
  • A six-degree-of-freedom dynamic model with time-varying mesh stiffness/damping and friction has been developed for the dynamic analysis of a gear driving system. This model includes a spur gear pair, bearing, friction and prime mover. Using Newton???s method, equations of motion for the gear driving system were derived. Two computer programs are developed to calculate mesh stiffness, transmission error and friction force and analyze the dynamics of the modeled system using a time integration method. The influences of mesh stiffness/damping, bearing, and friction affecting the system were investigated by performing eigenvalue analysis and time response analysis. It is found that the reduction of the maximum peak magnitude by friction is decided according to designing the positions of pitch point and maximum peak in the responses.

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The Prediction of the Dynamic Transmission Error for the Helical Gear System (헬리컬 기어계의 동적 전달오차의 예측)

  • Park, Chan-Il;Cho, Do-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.9
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    • pp.1359-1367
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    • 2004
  • The purpose of this study is to predict the dynamic transmission error of the helical gear system. To do so, the equations of motion in the helical gear system which consists of motor, coupling, gear, torque sensor, and brake are derived. As the input parameters, the mass moment of inertia by a 3D CAD software and the equivalent stiffness of the bearings and shaft are calculated and the coupling stiffness is measured. The static transmission error as an excitation is calculated by in-house program. Dynamic transmission error is predicted by solving the equations of motion. Mode shape, the dynamic mesh force and the bearing force are also calculated. In this analysis, the relationship between the dynamic mesh force and the bearing force and mode shape behavior in gear mesh are checked. As a result, the magnitude of mesh force is highly related with the gear mesh behavior in mode shape. The finite element analysis is conducted to find out the natural frequency of gear system. The natural frequencies by finite element analysis have a good agreement with the results by equation of motion. Finally, dynamic transmission error is measured by the specially designed experiment and the results by equation of motion are validated.

Experimental Investigation of the Effect of Lead Errors on Helical Gear and Bearing Vibration Transmission Characteristics

  • Park, Chan-Il;Lee, Jang-Moo
    • Journal of Mechanical Science and Technology
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    • v.16 no.11
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    • pp.1395-1403
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    • 2002
  • The characteristics of gear meshing vibration undesgo change as the vibration is transmitted from the gear to the housing. Therefore, vibration transmission characteristics of helical gear systems must be understood before the effective methods of reducing gear noise can be found. In this work, using a helical gear with different lead errors, the gear vibration in the rotational direction and the bearing vibration are measured. The frequency characteristics of gear and bearing vibration are investigated and a comparson is also provided.

A Study on Noise Reduction for an Industrial Right-angled Reducer (산업용 직각형 감속기의 소음 저감에 대한 연구)

  • Seo, Hong-Seung;Park, Sung-Pil;Chung, Jin-Tai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.6
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    • pp.546-552
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    • 2011
  • In this study, noise sources of a reducer which is combined a spiral bevel gear and a planocentric gear are identified by experimental method and the noise was reduced by the structure modification of the reducer. In order to identify the noise sources, noise and vibration signals were measured by microphone and accelerometer and these signals were analyzed with waterfall plot. In addition, the frequency response functions were obtained to prove the noise and vibration sources. It was found that the resonance was generated by the gear mesh frequencies and natural frequency of the reducer. The noise of the reducer could be reduced by structure modification.

A Study on Noise Reduction for the reducer designed right angle (산업용 직각형 감속기의 소음 저감에 대한 연구)

  • Seo, Hong-Seung;Park, Sung-Pil;Chung, Jin-Tai
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.51-56
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    • 2011
  • In this study, noise sources of a reducer which is combined a spiral bevel gear and a planocentric gear are identified by experimental method and the noise was reduced by the structure modification of the reducer. In order to identify the noise sources, noise and vibration signals were measured by microphone and accelerometer and these signals were analyzed with waterfall plot. In addition, the frequency response functions were obtained to prove the noise and vibration sources. It was found that the resonance was generated by the gear mesh frequencies and natural frequency of the reducer. The noise of the reducer could be reduced by structure modification.

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Vibration Analysis of wind turbine gearbox with frequency response analysis (주파수 응답해석을 통한 풍력발전기용 기어박스의 동특성해석)

  • Park, Hyunyong;Park, Junghun
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.178.2-178.2
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    • 2010
  • The wind turbine gearbox is important rotating part to transmit torque from turbine blade to generator. Generally, gear shaft which rotates causes vibration by influence of stiffness and mass with gear shaft. Root cause of this vibration source is well known to gear transmission error that is decided from gear tooth property. Transmission error excites a gear, and makes excitation force that is vibrated shaft. This vibration of shaft is transmitted to gearbox housing through gearbox bearing. If the resonance about which the natural frequency of the gearbox accords with shaft exciting frequency occurs, a wind turbine can lead to failure. The gearbox for wind turbine should be considered influence of vibration as well as the fatigue life and its performance by such reason. The cause to vibration should be closely examined to reduce influence of such vibration. In this paper, the cause of the vibration which occurs by a gearbox is closely examined and the method which can reduce the vibration which occurred is shown. It is compared with vibration test outcome of a 3MW gearbox for verification of the method shown by this paper.

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Dynamic Characteristics of a Turbo-chiller Rotor-Bearing System having a Lateral-Torsional Coupling by Gear Mesh Effect (기어 물림 효과에 의한 횡-비틀림 연성을 갖는 터보-냉동기 로터-베어링 시스템의 동특성)

  • Lee, An-Sung;Ha, Jin-Woong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1034-1039
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    • 2000
  • In turbo-machines operated at high speeds through gear speed increasers a precise coupled analysis of lateral and torsional vibrations is required to achieve highly reliable designs with low vibration and low noise levels, where the vibration coupling is due to the gear pair mesh stiffness. In this paper, applying the generalized coupled lateral-torsional finite element model of a gear pair element, has been analyzed a coupled lateral-torsional vibration of the prototype 800 RT turbo-chiller rotor-bearing system with a bull-pinion gear speed increaser. Results have shown that the coupled torsional natural frequencies have decreased due to the coupling effect of lateral vibration and particularly, the 2nd torsional natural frequency and its mode shape have had big changes. However, changes of lateral vibration characteristics have been noticed only at high lateral whirl natural frequencies above 15,000 rpm.

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A Study on Noise Reduction for the Driving System of a Forklift (지게차 구동부의 소음 진동 저감에 대한 연구)

  • Kim, Woo-Hyung;Hong, Il-Hwa;Chung, Jin-Tai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.1
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    • pp.80-86
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    • 2008
  • In this study. the noise sources were identified and the noise and vibration were reduced for an industrial forklift. To identify the noise sourses, noise signals were measured by a microphone on a driver seat and these signals were analyzed with a waterfall plot. For this purpose, the gear mesh frequencies from the gear box of a reducer were not only investigated but noise/vibration sourses of an electric motor were also examined. Furthermore, the frequency response functions were obtained to confirm the vibration and noise sourses. It was found that severe vibration and noise were generated in the casing and the connecting part of the reducer. The severe vibration and noise could be reduced by a structure modification.

Noise Reduction of a Bank Teller Cash Recycler (은행 계원용 자동현금관리기의 소음 저감)

  • Won, Hong-In;Sim, Woojeong;Kim, Jaewon;Park, Changho;Kim, Jongwoo;Jung, Woochul;Chung, Jintai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.3
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    • pp.308-314
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    • 2016
  • This paper proposes design guidances for noise reduction of a bank teller cash recycler(TCR). The operating noise of a TCR is required to be reduced because it bothers bank tellers and customers. The operating noise from a TCR is measured and the most influential driving system is examined. To find the main sources of the noise, the frequency spectra are analyzed by comparing with excitation frequencies of the driving system. From the analysis results, we reveals that the main sources of the noise are gear mesh frequency of a certain gear train and its side band frequencies, which is attributed by vulnerable support condition. Consequently, to reduce the operating noise, the structural modification for the gear train support is suggested and its effectiveness for the noise reduction is confirmed experimentally.