• Title/Summary/Keyword: Gear Housing

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A Study on Housing Design in Conception of Dynamic Characteristics (동특성을 고려한 하우징 설계에 관한 연구)

  • Lyu, Sung-Ki;Jeon, Hyung-Ju
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.12
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    • pp.173-179
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    • 1995
  • This paper descrived housing design in conception of dynamic characteristics. The vibration and noise in power train system of automobile are important on the environment matter. The vibration caused by meshing teeth of gear is transmitted to the gear box faces through shafts and bearings. Shape of housing is used different radius of curvature(R=0 to 80 mm). The velocity responese, sound power and radiation efficency on the surface of gear box are calculated. The sound power and radiation efficency are compared with different radius of curvature.

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Optimization of Casting Design for Automobile Transmission Gear Housing by 3D Filling and Solidification Simulation in Local Squeeze Diecasting Process (국부가압 다이캐스팅 공정에서 3차원 유동 및 응고해석을 통한 자동차 변속기 Gear Housing의 주조방안 설계 최적화)

  • Park, Jin-Young;Kim, Eok-Soo;Park, Yong-Ho;Park, Ik-Min
    • Korean Journal of Materials Research
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    • v.16 no.11
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    • pp.668-675
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    • 2006
  • In the partial squeeze casting process, the filling behavior of liquid metal and solidification pattern in thick area have significant influence on the quality of casting products and die life. For the optimal casting design of automobile transmission gear housing, various analyses were performed in this study by using computer simulation code, MAGMAsoft and the simulation results were compared and analyzed with experimental results. By air pressure criteria, internal porosities caused by air entrap during the mold filling were predicted and reduced remarkably by modification of gating system. Also, optimal squeeze-time lag to apply partial squeeze pin in thick area was calculated and the castings was free from shrinkage defects with the result of solidification analysis. Consequently, casting design for automobile transmission gear housing was optimized and approved by Computer Tomography.

A Study on the Design of Fuel Transfer Pumps Gear Part for the Aircraft (항공기용 연료이송펌프 기어부 설계에 관한 연구)

  • Lee, Jung-hoon;Kim, Joon-tae
    • Journal of Aerospace System Engineering
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    • v.14 no.1
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    • pp.1-7
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    • 2020
  • This paper discusses a series of procedures and results for designing the gear part of a fuel transfer pump for an aircraft, developed as an independent technology for the first time in Korea. A gear pump type is selected because the design requirements of the fuel transfer pump are met by a gear pump with a characteristics of less leakage inside than a vane pump with superior overall performance. The gear housing is designed with suitable clearance, considering the outer diameter of the gear, which is the main factor on which the flow can be determined. Additionally, the calculation of the required hydraulic and axial force for the motor to drive the fuel transfer pump was performed.

A Study on Processing of Monolithic Rack Housing for Modular Steering Gear[I] - The Weldability of SAE1020 Steel by Different Heat Sources - (Steering Gear 모듈화를 위한 일체형 Rack Housing의 공정에 관한 연구[I] - 열원에 따른 SAE1020강의 용접특성 -)

  • Kim, Jong-Do;Lee, Chang-Je
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.2
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    • pp.306-314
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    • 2008
  • General metal welding occurs distortion. Also, reducing distortion is required much cost. Therefore, the purpose of this study is optimization of welding conditions to reduce distortion in welding of monolithic rack housing for modular steering gear. Firstly, heat source for welding was chosen arc and laser. Secondly, it investigated optimizing welding conditions in bead welding by arc and laser heat source, and welding conditions in fillet welding was optimized with welding shapes. Finally, it was measured temperature distribution of welds by infrared camera and angle distortion in fillet welding. As a result, laser welding was superior to arc welding on distortion.

Die Casting Process Design of Automobile Gear Housing by Metal Flow and Solidification Simulation (탕류 및 응고 해석을 통한 자동차 Gear Housing의 다이캐스팅 주조공정 설계)

  • Park, Jin-Young;Kim, Eok-Soo;Park, Ik-Min
    • Journal of Korea Foundry Society
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    • v.24 no.6
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    • pp.347-355
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    • 2004
  • In the die casting process, the flow of liquid metal has significant influence on the quality of casting products and die life. For the optimal process design of automobile gear housing, various analyses were performed in this study by using computer simulation code, MAGMAsoft. The simulation has been focused on the molten metal behaviors during the mold filling and solidification stages for the sound casting products. Also the internal defects were predicted by application of air pressure and feeding criteria.

Radiated Noise of Helical Gear-plate System (헬리컬기어-플레이트 시스템의 방사소음)

  • Park, Chan-Il
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1042-1048
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    • 2007
  • This work analytically investigated the radiated noise of a helical gear-housing system due to the excitation of helical gears. The helical gears were modeled as a 12-degree of freedom mass-spring-damper system; the shaft was modeled as a rod, a beam, and a torsional shaft; and the gear housing was modeled as a clamped circular plate with viscous damping. The modeling of this system used transfer matrices for helical gears, shafts, and bearings. Damping for both the bearings and the plate were obtained by modal testing. For the evaluation of noise, sound pressure from the plate due to the force and the moment in both radial and tangential directions was analytically derived by the Rayleigh integral. The analytical derivation and parameters from the experiment were applied to an analysis of noise for the two sets of helical gears with differing gear ratios. The analysis showed that the moment excitation in both helical gears contributed more to the noise of the plate than axial force excitation.

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Prediction of Radiated Noise from a Spur Gear System (스퍼 기어계의 방사소음 예측)

  • Park, Chan-Il
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.334-339
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    • 2000
  • In order to predict the noise of the spur gear system, a simplified model of spur system including the housing is studied. The spur gear is modeled as a single degree of freedom system. The shaft-housing system is modeled as a clamped circular plate connected with a beam. The moment components of the beam excited by the spur gear mesh force are considered in the calculation of plate vibration and radiated noise. The out-of-displacements of the clamped circular plate due to the r-direction moment and ${\theta}$-direction moment are calculated. Radiated noise from the plate in the air is also calculated using Rayleigh integral. Using the numerical example, the numerical validation of the analytical procedure on the noise prediction are given.

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