• Title/Summary/Keyword: Gate Location

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An Experimental Study on Injection Molding of Etched Surface Pattern (식각 표면패턴의 사출성형에 관한 실험적 연구)

  • 황금종;이희관;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.583-586
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    • 2002
  • Molding properties of etched surface pattern are presented. Specimens, whose surface patterns are made by print-type etching, are investigated. The molding properties of surface pattern are estimated with roughness deviation of surface pattern on part and mold. The etching properties are related to physical properties of plastic materials and surface roughness of etched pattern. Also, flow mark and gate location can give influence on surface pattern molding. The experimental result can contribute to good molding of surface pattern in injection molding.

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Optimization of Injection Molding Design Using Two-Characteristic Value Function Methodology (두 특성의 가치함수를 이용한 사출성형의 최적 설계)

  • Park, Jong-Cheon;Kim, Kyung-Mo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.36-43
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    • 2015
  • Optimizing multiple design characteristics which are usually in conflict with each other in the injection molding process is frequently becoming a critical problem for designers who work in this area. The purpose of this work is to develop an automated design methodology for optimizing two such design characteristics found in injection-molded parts. A value function based on decision-making theory is used as a means of evaluating the performance of a two-characteristic design alternative. Also, a design space reduction algorithm based on Taguchi's orthogonal arrays is utilized to discover an optimal design alternative. Verification of the developed design methodology is carried out for an actual model with two design characteristics, the weld line and the gate location, to be optimized in computer simulation experiments.

Optimizations of Air-trap Locations in the Speaker Encloser of Mobile Phone by Injection Molding Simulations (사출성형 시뮬레이션에 의한 휴대폰 스피커 인클로저의 에어트랩 위치 최적화)

  • Park, Ki-Yoon;Park, Jong-Cheon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.85-90
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    • 2011
  • In this paper a design procedure via computer-aided molding simulation is presented to optimize the air-trap locations in a speaker encloser of mobile phone. The molding flow simulation reveals that the race-tracking phenomenon is the dominant feature in the current mold design. In obtaining an optimal filling pattern, the local modifications of the wall thickness such as in a flow leader attachment are considered as the primary control factor, and both the gate position and the filling time become the secondary control factor. In the one-at-a-time approach, the last location to be filled in the mold cavity could be successfully moved to the extremities of the part, allowing a natural ventilation of entrapped air through the mold parting plane.

Flow Analysis for an Effective Weld Line Control in Injection Molding (효과적인 웰드라인 제어를 위한 사출성형 유동해석)

  • 김현필;김용조
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.2
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    • pp.64-72
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    • 2001
  • Weld line is one of serious troubles which are observed in a plastic part manufactured by a injection molding process. This is caused by many process factors, which are molding pressure, temperature, velocity, location of a injection gate, mold geometry and material properties. investigation on the effects of these process factors to the appearance of a weld line was carried out using a finite element method. Filling and packing analyses were carried out by modifying both the configuration of the injection gates and cavity thickness. Proper locations of the injection gates could be determined by considering molding pressure, temperature, velocity and frozen layer, and whereby the weld line was controled. In order to make a weak appearance of the weld line, flow velocity and flow front in a cavity were also investigated by modifying a cavity thickness. As a result, flow front was extended around the corner in the cavity by changing the flow velocity and hence the appearance of the weld line was much weakened.

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Evaluation of Optimized Ring Specimen Shape for the Hoop Behavior Test of Nuclear Fuel Clad Tube (핵연료 피복관의 후우프 거동시험을 위한 시편의 최적형상 평가)

  • 서기석
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.171-178
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    • 2000
  • In order to evaluate the tensile behaviors of hoop direction for the nuclear fuel cladding tubes the shapes of specimen and jig fixtures for the ring test are decided with various conditions under the elastic-large plastic deformations. The axial displacement of the jig cylinders is converted to the circumferential direction elongations of specimen. The stress distributions on specimen are depended on the radii and locations of specimen and jig size and central angle. Therefore we calculated the stress distributions and decided the optimum shapes to get the uniform stress in the area of specimen gage length. Form the analysis the stress distributions in gate area are reviewed with the radii and location of specimen notch and the central angle of jig cylinder,. The optimum shapes of specimen and jig are proposed to the clad tube having 10.62 mm in diameter and 0.63mm in thickness for 16x16 PWR nuclear fuel assembly.

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Product's quality improvement plane of parts for Injection Molding using Axiomatic approach (공리적 기법에 의한 품질 향상 방안)

  • Bae J.W.;Park H.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.355-356
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    • 2006
  • This paper proposes an Molding error compensation method that improves accuracy with geometry information of injected parts using three-dimensional measuring instrument. a traditional mold design has been conducted by an experience-based trial and error, whereby generally the mold designer would decide the gate location and processing conditions. as a natural consequence, almost all creats inferior goods. It's just a process of trial and error and caught in a vicious circle. Due to this reason, this paper uses a three-dimensional measuring instrument, a commercial analysis package of injection molding(Moldflow, MPI) to analysis a state of flux. In addition to that axiomatic approach.

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An Experimental Study on Injection Molding of Etched Surface Pattern (식각 표면패턴의 사출성형에 관한 실험적 연구)

  • Jing Chung Huang
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.25-32
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    • 2003
  • Molding properties of etched surface pattern are presented. Injection molding has given attention on improving dimensional accuracy and productivity. However, the molding of etched surface pattern on plastic parts is not researched relatively for its additional values, which can meet design function and customer's attraction. Specimens, whose surface patterns are made by print-type etching, are investigated. The molding properties of surface pattern are estimated with roughness deviation of surface pattern on part and mold. The etching properties are related to physical properties of plastic materials and surface roughness of etched pattern. Also, flow mark and gate location can give influence on surface pattern molding. The experimental result can contribute to good molding of surface pattern in injection molding.

Design of an Area-efficient DCME Algorithm for High-speed Reed-Solomon Decoder (고속 Reed-Solomon 복호기를 위한 면적 효율적인 DCME 알고리즘 설계)

  • Kang, Sung Jin
    • Journal of the Semiconductor & Display Technology
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    • v.13 no.4
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    • pp.7-13
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    • 2014
  • In this paper, an area-efficient degree-computationless modified Euclidean (DCME) algorithm is presented and implemented for high-speed Reed-Solomon (RS) decoder. The DCME algorithm can be used to solve the key equation in Reed-Solomon decoder to get the error location polynomial and the error value polynomial. A pipelined recursive structure is adopted for reducing the area of key equation solver (KES) block with sacrifice of an amount of decoding latency. For comparisons, KES block for RS(255,239,8) decoder with the proposed architecture is implemented using Verilog HDL and synthesized using Synopsys design tool and 65nm CMOS technology. The synthesis results show that the proposed architecture can be implemented with less gate counts than other existing DCME architectures.

Application of CE-QUAL-W2 [v3.2] to Andong Reservoir: Part II: Simulations of Chlorophyll a and Total Phosphorus Dynamics

  • Ram, Bhattarai Prasid;Kim, Yoon-Hee;Kim, Bom-Chul;Heo, Woo-Myung
    • Korean Journal of Ecology and Environment
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    • v.41 no.4
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    • pp.472-484
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    • 2008
  • The calibrated Andong Reservoir hydro-dynamic module (PART I) of the 2-dimensional hydrodynamic and water quality model, CE-QUAL-W2 [v3.2], was applied to examine the dynamics of total phosphorus, and chlorophyll $\alpha$ concentration within Andong Reservoir. The modeling effort was supported with the data collected in the field for a five year period. In general, the model achieved a good accuracy throughout the calibration period for both chlorophyll ${\alpha}$ and total phosphorus concentration. The greatest deviation in algal concentration occurred on $10^{th}$ October, starting at the layer just beneath the surface layer and extending up to the depth of 35 m. This deviation is principally attributed to the effect of temperature on the algal growth rate. Also, on the same date, the model over-predicts hypolimnion and epilimnion total phosphorus concentration but under-predicts the high concentrated plume in the metalimnion. The large amount of upwelling of finer suspended solid particles, and re-suspension of the sediments laden with phosphorus, are thought to have caused high concentration in the epilimnion and hypolimnion, respectively. Nevertheless, the model well reproduced the seasonal dynamics of both chlorophyll a and total phosphorus concentration. Also, the model tracked the interflow of high phosphorus concentration plume brought by the turbid discharge during the Asian summer monsoon season. Two different hypothetical discharge scenarios (discharge from epilimnetic, and hypolimnetic layers) were analyzed to understand the response of total phosphorus interflow plume on the basis of differential discharge gate location. The simulated results showed that the hypolimnetic discharge gate operation ($103{\sim}113\;m$) was the most effective reservoir structural control method in quickly discharging the total phosphorus plume (decrease of in-reservoir concentration by 219% than present level).

The Inundation Simulation for Inland by River Hydraulic Structures (하천 수리구조물에 의한 제내지 침수모의)

  • Choo, Tai-Ho;Yoon, Hyeon-Cheol;Noh, Hyun-Suk;Yun, Gwan-Seon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.4
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    • pp.2460-2468
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    • 2014
  • A local rain that is concentrated in specific area in a short time frequently occurs due to recent abnormal weather. To prevent potential flood disasters, therefore, it is necessary to be established to the flood control system. Checking the river design standard, however, hydrologic design frequency of water gate is only marked as over 20 years, so this fact shows that the standard is unclear. The inland inundation modeling considering the stage in a river and quantitative assessment are required to reduce flood damage. The simulation for internal inundation is very complex and is time-consuming due to considering hydraulic hydrology characteristics at the same time. Using the already established river master plan, consequently, this study proposed the simple and convenient method for assessment of the internal inundation simulation. Using the proposed method in the upper and middle regions of a river, influences for design frequency or water gate location were assessed by applying the nine probability precipitation with design frequency and by targeting the water gates which are installed in five inlands.