• Title/Summary/Keyword: Gasification System

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The Worldwide Trend of waste Treatment Technology and DAEWOO-TS Gasification & Melting System (세계의 폐기물처리기술 동향과 DAEWOO-TS 열분해 가스화 용융기술)

  • 허일상;김우봉
    • Environmental Analysis Health and Toxicology
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    • v.16 no.2
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    • pp.103-114
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    • 2001
  • Worldwide trend of waste treatment technology is rapidly transferring from "incineration system" to "gasification & melting system" which can derive the resources from waste and charge no more environmental burden to nature. And therefore it is necessary for our country to adopt gasification & melting system urgently to present the land pollution and lack of landfill area. Among several gasification and melting processes Daewoo-Thermoselect gasification and melting system is the representative process which can transfer waste to resources such as sin-gas, molten slag, metal hydroxide, mixed salt and sulfur through the process of compaction, degasification, gasification and melting.

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The Gasification & Melting Treatment Technology of Waste (폐기물 열분해 가스화용융 기술)

  • Huh, Il-Sang
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.133-138
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    • 2005
  • The worldwide trend of waste treatment technology is rapidly transferring from "incineration system" to "gasification & melting system" which can derive the resources from waste and charge no more environmental burden to nature. And therefore it is necessary to adopt gasification & melting system to prevent the land pollution and to solve the problem of landfill area. Among several thermal waste treatment processes gasification and melting system is the representative process which can transfer waste to resources such as syn-gas, molten slag, metal hydroxide, mixed salt and sulfur through the process of compaction, pyrolysis, gasification and melting.

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Operation Characteristics of Gasification/Melting Pilot Plants for Synthesis Gas Production using Coal and Waste (석탄 및 폐기물로부터 합성가스 제조를 위한 가스화용융 Pilot Plant 운전특성)

  • Chung, Seok-Woo;Yun, Yong-Seung;Yoo, Young-Don
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.561-564
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    • 2005
  • Gasification has been regarded as a very important technology to decrease environmental pollution and to obtain higher efficiency. The gasification process converts carbon containing feedstock into a synthesis gas, composed primarily of CO and $H_2$. And the synthesis gas can be used as a source for power generation or chemical material production. Through more than nine years, IAE developed and upgraded several gasification/melting pilot plant system, and obtained a good quality synthesis gas. This paper illustrates the gasification characteristics and operation results of two 3 ton/day synthesis gas production facilities. One is entrained-bed slagging type coal gasifier system which is normally operated in the temperature range of $1,400\~1,450^{\circ}C,\;8\~10$ bar pressure. And the other is fixed-bed type gasification/melting furnace system using MSW and industrial wastes as a feedstock.

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Operating Characteristics of Pilot Scale Multi-Staged Waste Pyrolysis & Gasification System (파일럿 규모의 폐기물 다단열분해 가스화시스템의 운전특성)

  • Lee, Jeong-Woo;Yu, Tae-U;Bang, Byeong-Ryeol;Moon, Ji-Hong;Lee, Jae-Uk;Park, Sang-Shin;Kim, Nack-Joo
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.331-335
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    • 2009
  • A novel multi-staged waste pyrolysis & gasification system of pilot scale (~1 ton/day) is designed and constructed in Korea Institute of Industrial Technology. The pyrolysis & gasification system is composed of pyrolysis & gasification system, syngas reformer, syngas cleaning system, gas engine power generation system and co-combustion system. For each unit process, experimental approaches have been conducted to find optimal design and operating conditions. As a result, We can produce syngas with a calorific value of ~4000 kcal/$Nm^3$ and cold gas efficiency of the system is more than 55 % in case of waste plastic and oxygen as a gasifying agent.

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Equipment Development for Downdraft Gasification of Coffee Leaves (하향류식 커피박 가스화 장치 개발)

  • Cho, En-man;Kim, Bong-hwan;Kim, Dong-gun;Jung, Won-hoon;Lee, Sang-moon;Jang, Young-hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.11
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    • pp.80-85
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    • 2021
  • The gasification of coffee leaves, which are a type of biomass waste, was conducted on a pilot of a downdraft fixed gasification system to investigate the gasification characteristics. The experiment was performed using a coffee leaf pellet size and a batch-type gasification system consisting of a gasifier, cooling cyclone, scrubber, and bag filter. It was found that the air-to-fuel ratio was 2.32 Nm3/kg·h and the reaction temperature was 700 ℃-900 ℃. However, the air flow rate changed to 0.45 Nm3/min, which was lower than the initial starting value depending on the temperature change during the gasification process. It was concluded that coffee leaves can be converted from biomass waste into useful synthetic gas as an alternative energy source.

Gasification Characteristics of Rice Husks in Batch Operation (배치공정에서 왕겨가스화 특성)

  • Kim, Y.J.;Kang, Y.K.;Ryou, Y.S.;Kang, G.C.;Paek, Y.
    • Journal of Biosystems Engineering
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    • v.33 no.4
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    • pp.248-252
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    • 2008
  • An experiment was conducted in order to investigate gasification characteristics of rice husks in a fixed bed, which was a pre-step to design a continuous gasification system. Two air supply levels for gasification were chosen and their effects on the producer gas amount and producer gas composition were discussed. The main components of the producer gas were CO, $CO_2$, $O_2$, $H_2$ and THC (Total HydroCarbon). As airflow rate decreased, more producer gas was produced. The peak amount of CO, $H_2$ and THC were 28%, 7.5% and 0.68% in volume when constant airflow rate of $3.36\;m^3/s$ was used in the batch operation. About 4.5 kg of ash (9%) and condensed water including tars of 6 kg (11%) were produced from 50 kg rice husks in the gasification. Excluding the byproducts, all rice husks seemed to be transformed into producer gas. This gasification study was conducted prior to developing a continuous gasification system for biomass including agricultural byproducts.

A Study on Recycling Technology of Wastes by Using PGV(Plasma Gasification & Vitrification) System (PGV(Plasma Gasification & Vitrification) 시스템을 통한 폐기물의 자원화 기술)

  • Rhyew, David;Kim, Young Suk
    • Plant Journal
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    • v.4 no.4
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    • pp.62-70
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    • 2008
  • PGV(Plasma Gasification & Vitrification) system has been developed based on a pyrolysis melting gasification technology that provides the possibilities of acquiring renewable energy. As volume of wastes increases with the rapid industrialization and population growth, eco friendly disposal is drawing more social attention. Pyrolysis plasma technology is regarded as the best environmentally friendly process for the waste disposal among numerous waste disposal processes. Introduced in this paper is the behavior of the plasma torch and a computational fluid simulation dynamics is discussed for designing the melting furnace. Some PGV applications have also been discussed.

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Gasification of Coal-Petroleum Coke-Water Slurry in a 1 ton/d Entrained Flow Gasifier (1톤/일 분류층가스화기에서 석탄과 석유코크스 혼합 슬러리의 가스화특성)

  • Yoon, Sang Jun;Choi, Young-Chan;Hong, Jai-Chang;Ra, Ho Won;Lee, Jae Goo
    • Korean Chemical Engineering Research
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    • v.46 no.3
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    • pp.561-566
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    • 2008
  • Gasification plant using petroleum coke for refinery and power generation process is increased from considering petroleum coke as a valuable fuel. In this study, gasification of petroleum coke was performed to utilize petroleum coke and to develop essential technology using 1T/D coal gasification system. In case of petroleum coke gasification, because of lower reactivity, consumption of oxygen is higher than coal gasification. The calorific value of syngas from petroleum coke mixed with coal at a mass ratio of 1:1 shows about $6.7{\sim}7.2MJ/Nm^3$. Although carbon conversion could reach more than 92% according to oxygen amount, cold gas efficiency shows lower value than the case of coal. Therefore, it was shown that complemental study in burner design to atomize slurry droplet is required to elevate gasification performance of petroleum coke which has lower reactivity than coal.

A study on the engineering optimization for the commercial scale coal gasification plant (상용급 석탄가스화플랜트 최적설계에 관한 연구)

  • Kim, Byeong-Hyeon;Min, Jong-Sun;Kim, Jae-Hwan
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.131.1-131.1
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    • 2010
  • This study was conducted for engineering optimization for the gasification process which is the key factor for success of Taean IGCC gasification plant which has been driven forward under the government support in order to expand to supply new and renewable energy and diminish the burden of the responsibility for the reduction of the green house gas emission. The gasification process consists of coal milling and drying, pressurization and feeding, gasification, quenching and HP syngas cooling, slag removal system, dry flyash removal system, wet scrubbing system, and primary water treatment system. The configuration optimization is essential for the high efficiency and the cost saving. For this purpose, it was designed to have syngas cooler to recover the sensible heat as much as possible from the hot syngas produced from the gasifier which is the dry-feeding and entrained bed slagging type and also applied with the oxygen combustion and the first stage cylindrical upward gas flow. The pressure condition inside of the gasifier is around 40~45Mpg and the temperature condition is up to $1500{\sim}1700^{\circ}C$. It was designed for about 70% out of fly ash to be drained out throughout the quenching water in the bottom part of the gasifier as a type of molten slag flowing down on the membrane wall and finally become a byproduct over the slag removal system. The flyash removal system to capture solid particulates is applied with HPHT ceramic candle filter to stand up against the high pressure and temperature. When it comes to the residual tiny particles after the flyash removal system, wet scurbbing system is applied to finally clean up the solids. The washed-up syngas through the wet scrubber will keep around $130{\sim}135^{\circ}C$, 40~42Mpg and 250 ppmv of hydrochloric acid(HCl) and hydrofluoric acid(HF) at maximum and it is turned over to the gas treatment system for removing toxic gases out of the syngas to comply with the conditions requested from the gas turbine. The result of this study will be utilized to the detailed engineering, procurement and manufacturing of equipments, and construction for the Taean IGCC plant and furthermore it is the baseline technology applicable for the poly-generation such as coal gasification(SNG) and liquefaction(CTL) to reinforce national energy security and create new business models.

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Conversion of Cellulose over Ni Loaded Mesoporous MSU-F Catalysts via Air Gasification

  • Park, Young-Kwon;Park, Kyung Sun;Kim, Seong-Soo;Park, Sung Hoon;Jung, Sang-Chul;Kim, Sang Chai;Jeon, Jong-Ki;Jeon, Ki-Joon
    • Bulletin of the Korean Chemical Society
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    • v.35 no.11
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    • pp.3205-3208
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    • 2014
  • Catalytic gasification of cellulose was carried out in a U-type fixed reactor with Ni loaded MSU-F catalyst (Ni/MSU-F) and Ni loaded ${\gamma}-Al_2O_3$ (Ni/${\gamma}-Al_2O_3$). The characteristics of the catalysts were analyzed by using X-ray diffraction, $H_2$-temperature programmed reduction, and Brunauer-Emmett-Teller analyses. The operation conditions of catalytic gasification reactions were $750^{\circ}$ and 0.2 equivalence ratio. Air was used as gasification agent. Catalytic gasification characteristics, such as gas yield and gas composition ($H_2$, CO, $CO_2$, $C_1-C_4$), were measured and calculated. The gas yield of Ni/MSU-F was much higher than that of Ni/${\gamma}-Al_2O_3$. Especially high amount of hydrogen was produced by Ni/MSU-F.