• Title/Summary/Keyword: Gas turbine blade

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Large Eddy Simulation of Flow and Heat Transfer in a Rotating Ribbed Channel (요철이 설치된 회전하는 채널 내부의 유동 및 열전달의 큰에디모사)

  • Ahn, Joon;Choi, Hae-Cheon;Lee, Joon-Sik
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.193-198
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    • 2003
  • A gas turbine blade has an internal cooling passage equipped with ribs, which can be modeled as a ribbed channel. We have studied a flow inside a ribbed channel using large eddy simulaton (LES) with a dynamic subgrid-scale model. The simulation results are compared with the experimental ones. The turbulence intensity and local heat transfer near the rib have not been well captured by the conventional Reynolds averaged Navier-Stokes simulation (RANS). However, these variables obtained by the present LES agree well with those from experiments. From the instantaneous velocity and temperature fields, we explain the mechanisms responsible for the local peaks in the heat transfer distribution along the channel wall. We have also investigated the effect of rotation on the flow and heat transfer in the ribbed channel.

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Aerodynamic Performance Prediction of Multistage Axial-Flow Compressors with Its Applications (다단축류압축기의 공력성능 예측기법 개발 및 적용연구)

  • Chung, H.T.;Park, C.H.
    • Journal of Power System Engineering
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    • v.3 no.3
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    • pp.54-59
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    • 1999
  • The purpose of the present study was to develop the numerical method for predicting the on-design and off-design performance of multistage axial-flow compressors. The aerodynamic properties in blade rows were analyzed by incorporating the streamline curvature method as a quasi 3D analysis with the imperical modeling of exit flow angle and loss coefficients. The present calculation procedure has been tested by applying to 5-stage compressors and good agreement with experiments has been found. The detail analysis of aerodynamic performances has been done on the compression part of the bench-scaled gas turbine engines. The predicted performance map at the variable speedline and flow rates could be used as a guide of the engine operation.

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Mechanical Properties of Zirconia-Based Ceramic Materials for Thermal Barrier Coating (열차폐 코팅을 위한 지르코니아계 세라믹 소재의 기계적 특성)

  • Jung, Kyu-Ick;Kim, Tae-Woo;Paik, Ungyu;Lee, Kee-Sung
    • Journal of the Korean Ceramic Society
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    • v.43 no.8 s.291
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    • pp.498-503
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    • 2006
  • A gas turbine blade with thermal barrier ceramic coating is operated at high temperature to increase engine efficiency. Recently, thermal barrier characteristics have been improved by advanced coating technology through microstructure control and increase of adhesion force of the coating layer. More advanced coating materials, rare earth zircon ate ceramics have been studied for replacing YSZ coatings as thermal barrier coatings. In this study, $La_2O_3,\;HfO_2,\;CeO_2,\;Gd_2O_3$ and pure or yttria stabilized zirconia were prepared. Microstructure analysis and the evaluation of mechanical properties such as Hertzian indentation and hardness test were performed.

Large Eddy Simulation of Flow and Heat Transfer in a Channel Roughened by Square or Semicircle Ribs (사각 또는 반원 형상의 요철이 설치된 채널 내부의 유동 및 열전달의 큰에디모사)

  • Ahn, Joon;Choi, Hae-Cheon;Lee, Joon-Sik
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1436-1441
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    • 2004
  • The internal cooling passage of a gas turbine blade can be modeled as a ribbed channel. Most studies have considered square ribs. However, the ribs can be rounded due to improper manufacturing or wear during the operation. Hence, we have studied two different rib geometries in this study, i.e. square and semicircle ribs. We have performed large eddy simulations (LES) and experiments to validate the results from the simulations. LES predicts the detailed flow and thermal features, which have not been captured by simulations using turbulence models. By investigating the instantaneous flow and thermal fields, we propose the mechanisms for the local heat transfer distribution between ribs. For both the geometries, heat transfer is enhanced by the entrainment of the cold fluid by the vortical motions and impingement of the entrained cold fluid on the ribs.

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Nondestructive Evaluation for Thermally Degraded Co-base Superalloy by Scanning Acoustic Microscope (초음파현미경을 이용한 Co 기 초내열 합금 열화재의 비파괴평가)

  • Kim, Chung-Seok;Song, Jin-Hun;Kwon, Sook-In;Lim, Jea-Seang;Park, Ik-Keun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.336-341
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    • 2004
  • This research investigates the feasibility of ultrasonic microscope for nondestructive assessment of thermal degradation in artificially aged commercial Co-base superalloy, FSX414. This alloy has been used for high temperature structure applications such as stationary gas turbine blade and nozzle chamber in fossil plant. Microstructural change was found that the fine carbides became coarser and spheroidized in matrix as aging time increased. The leaky surface acoustic wave velocity gradually decreases by a maximum of 4.7% with increasing aging time up to 4,000hours. However, the longitudinal wave velocity has a little change. Also, it has a good correlation between leaky surface acoustic wave velocity and Vickers hardness. Consequently, LSAW can be used to examine the degree of degradation in thermally aged Co-base superalloy.

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Determination of ECM parameter Base on surface Roughness for Ni base Heat Resistant Alloy (Ni기 내열합금의 표면조도에 의한 전해가공조건의 설정)

  • 이상준;정윤교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.256-262
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    • 1999
  • By development of heat resistant alloy, there are much improvement of gas turbine engines. But heat resistant alloy has difficulty of machining. therefore, ECM (Electrochemical Machining) is used for Machining of 3 dimensional curved surface of Ni-base alloy. The purpose of this paper is to investigate ECM parameters that make tile good surface for Ni-base alloy blade. For this purpose, we have been investigated that center line average surface roughness(R$\sub$a/), average R$\sub$a/, Maximum R$\sub$a/ and Standard deviation of R$\sub$a/ for measuring positions is influenced on ECM parameters such as electrolyte types, dwell time, electrolyte pressure and sort of electrolyte for Inconel 718 and Waspaloy.

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Aerodynamic Design and Numerical Analysis on a Transonic Centrifugal Compressor (천음속 원심압축기의 공력설계 및 수치해석)

  • Choi, Jae-Ho
    • Journal of the Korean Society of Propulsion Engineers
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    • v.12 no.4
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    • pp.56-62
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    • 2008
  • This study presents the aerodynamic design and numerical analysis results on a transonic centrifugal compressor which is used for gas turbine systems. Mean-line analysis and quasi-3D analysis are used for the aerodynamic design, and Reynolds-averaged Navier-Stokes analysis is applied to flow analysis of the compressor. The aerodynamic parameters for a transonic compressor, such as pressure coefficient, swirl parameter, blade loading, are discussed, and flow characteristics in the impeller and diffuser are discussed.

The Bonding Strength Characteristic of the Filler Metal Powder on the TLP Bonded Region of Superalloy GTD-111DS (일방향 초내열합금 GTD-111DS에서 삽입금속 분말에 따른 천이액상확산접합부의 접합강도 특성)

  • Oh, In-Seok;Kim, Gil-Moo;Moon, Byeong-Shik
    • Journal of Welding and Joining
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    • v.25 no.5
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    • pp.45-50
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    • 2007
  • The Ni-base superalloy GTD111 DS is used in the first stage blade of high power land-based gas turbines. Advanced repair technologies of the blade have been introduced to the gas turbine industry over recent years. The effect of the filler metal powder on Transient Liquid Phase bonding phenomenon and tensile mechanical properties was investigated on the GTD111 DS superalloy. At the filler metal powder N series, the base metal powders fully melted at the initial time and a large amount of the base metal near the bonded interlayer was dissolved by liquid inter metal. Liquid filler metal powder was eliminated by isothermal solidification which was controlled by the diffusion of B into the base metal. The solids in the bonded interlayer grew from the base metal near the bonded interlayer inward the insert metal during the isothermal solidification. The bond strength of N series filler metal powder was over 1000 MPa. and ${\gamma}'$ phase size of N series TLP bonded region was similar with base metal by influence of Ti, Al elements. At the insert metal powder M series, the Si element fluidity of the filler metal was good but microstructure irregularity on bonded region because of excessive Si element. Nuclear of solids formed not only from the base metal near the bonded interlayer but also from the remained filler metal powder in the bonded interlayer. When the isothermal solidification was finished, the content of the elements in the boned interlayer was approximately equal to that of the base metal. But boride and silicide formed in the base metal near the bonded interlayer. And these boride decreased with the increasing of holding time. The bond strength of M series filler metal powder was about 400 MPa.

Modeling of Non-Equilibrium Kinetics of Fuel Rich Combustion in Gas Generator (농후 연소 가스발생기의 비평형 연소 화학반응 모델링)

  • 유정민;이창진
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.7
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    • pp.89-96
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    • 2006
  • The combustion temperature in gas generator should be kept below around 1,000K to avoid any possible thermal damages to turbine blade by adopting either fuel rich or oxidizer rich combustion. Thus, non-equilibrium chemical reaction dominates in the gas generator. Meanwhile, Kerosene is a compounded fuel mixed with various types of hydrocarbon elements and difficult to model the chemical kinetics. This study focus to model the non-equilibrium chemical reaction of kerosene/LOX with detailed kinetics developed by Dagaut using PSR(Perfectly stirred reactor) assumption. Also, droplet evaporation time is taken into account by calculating for the residence time of droplet and by decoupling reaction temperature from the reactor temperature. In Dagaut’s surrogate model for kerosene, chemical kinetics of kerosene consists of 1592 reaction steps with 207 chemical species. The comparison of calculation results with experimental data could provide very reliable and accurate numbers in the prediction of combustion gas temperature, species fraction and other gas properties.

Use of Guided Waves for Monitoring Material Conditions in Fossil-Fuel Power Plants (판파를 이용한 화력 발전 설비의 물성 평가)

  • Cho, Youn-Ho;Jung, Kyung-Sik;Lee, Jae-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.6
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    • pp.695-700
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    • 2010
  • Material properties of the lock plate, which covers the gas-turbine blade, are studied using ultrasonic guided waves. The lock plate is a crucial part of a gas-turbine power plant. The wave velocity and attenuation coefficient are measured to investigate the changes in the material properties under three heat-treatment conditions. Compared to the destructive mechanical tests, the material characterization of Inconel X-750 can be performed more efficiently and nondestructively by using ultrasonic guided waves; this characterization helps identify the changes occurring in its elastic moduli and Poisson's ratio under different heat-treatment conditions. The wave velocity and hardness of Inconel X-750 are proportional to each other. This nondestructive technique for the measurement of material properties can be widely used in various industries to avoid catastrophic failure. It is also expected that the guided-wave technique can be applied as a new cost- and time-saving inspection tool for longer and wider inspection ranges.