• 제목/요약/키워드: Gas furnace

검색결과 600건 처리시간 0.028초

가스온풍기용 가스버너의 설계 및 개발에 관한 연구 (A Study on the Design and Development of Gas Burner for Gas Furnace)

  • 박용호;염만오;심성훈;엄기훈
    • Journal of Advanced Marine Engineering and Technology
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    • 제18권4호
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    • pp.84-93
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    • 1994
  • The purpose of this study is to modify the kerosene furnace, which is forced flue type with 15000kcal capacity, to gas furnace satisfying for CITY gas, LNG gas and LPG gas. The gas furnace, a kind of gas appliance, is mainly used for heating houses by combusion of gas. This paper describes briefly the design technology for gas burner which is most important in replacing kerosene fuel with gas fuel. Especially, the design for gas nozzle is constructed by theoretical and experimental method. It is found that the experimental results of the modified gas burner are good agreement with the theoretical results for calorific value and combustion efficiency. The result of this study will contribute in the design skill and of gas burner and similar gas appliance, and the pursuit for reduction of fuel cost as well as atmospheric pollution.

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고로내 열유동 현상의 수치해석 사례(I) (Numerical simulation of thermo-fluid flow in the blast furnace)

  • 진홍종;최상민
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회B
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    • pp.2038-2043
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    • 2007
  • Analysis of the internal state of the blast furnace is needed to predict and control the operating condition. Especially, it is important to develop modeling of blast furnace for predicting cohesive zone because shape of cohesive zone influences on overall operating condition of blast furnace such as gas flow, temperature distribution and chemical reactions. Because many previous blast furnace models assumed cohesive zone to be fixed, they can't evaluate change of cohesive zone shape by operation condition such as PCR, blast condition and production rate. In this study, an axi-symmetric 2-dimensional steady state model is proposed to simulate blast furnace process using the general purpose-simulation code. And Porous media is assumed for the gas flow and the potential flow for the solid flow. Velocity, pressure and temperature distribution for gas and solid are displayed as the simulation results. The cohesive zones are figured in 3 different operating conditions.

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THE ANALYSIS OF EFFLUENT GAS FROM ETHYLENE FURNACE BY NEAR-INFRARED SPECTROSCOPY

  • Lee, Joon-Sik;Kim, Jeong-Hyen;Cho, In-Ho
    • 한국근적외분광분석학회:학술대회논문집
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    • 한국근적외분광분석학회 2001년도 NIR-2001
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    • pp.1192-1192
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    • 2001
  • Usually there are many furnaces in a ethylene plant and the performance of total furnaces can be improved if that of each furnace is monitored and controlled. For this purpose real-time data for the effluent of each furnace is necessary. However, it is very difficult to analyze the total effluent stream of a ethylene furnace by real-time because it is composed of so many components including heavy hydrocarbons. Fortunately, component data for lighter hydrocarbons is much more important than that of heavier ones for ethylene furnace. In ordinary case, the on-line measurement of light hydrocarbons is performed by on-stream gas chromatography, after separating gas-phase part from effluent. The main and important components of gas-phase are Methane, Ethane, Ethylene, and Propylene. If we can use Near-infrared spectroscopy for measuring those components within good reproducibility, shorter analysis time, better repeatability, easier maintenance and lower cost will make Near-infrared (NIR) analyzer replace on-stream gas chromatography in this process. Although it is known to be very difficult to measure gas components because of very weak absorption in Near-infrared region, we have studied the feasibility of the application of NIR for the measurement of gas-phase hydrocarbon in the effluent of ethylene furnace. The samples were obtained from actual process and NIR spectra were collected over 1100 to 2500nm range. NIR spectra and calibrations showed and demonstrated the possibility of extending NIR spectroscopy to the measurement of gas-phase hydrocarbon in the effluent of ethylene furnace.

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석회석 분말을 이용한 노내 고온 건식 탈황 특성 연구 (Effect of Limestone Characteristics on In-Furnace Desulfurization under Hot Gas Combustion)

  • 김상인;이병화;안기주;황민영;김승모;전충환
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2012년도 제45회 KOSCO SYMPOSIUM 초록집
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    • pp.43-45
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    • 2012
  • The effect of limestone characteristics on in-furnace desulfurization was experimentally investigated at hot gas combustion condition in a drop tube furnace (DTF). Flue gas was measured by Gas analyzer in order to figure out $SO_2$ content. The experiments were performed under excess sulfur 3000ppm condition to examine the effect of operating variables such as reaction temperatures, Ca/S ratios on the $SO_2$ removal efficiencies. The results show that the $SO_2$ removal efficiency increased with reaction temperature and Ca/S ratio increase. When considering the economics, $1200^{\circ}C$ and Ca/S ratio 2 condition is optimized to reduce $SO_2$ emission.

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Process Technology of the Direct Separation and Recovery of Iron and Zinc Metals Contained in High Temperature EAF Exhaust Gas

  • Furukawa, Takeshi;Sasamoto, Hirohiko;Isozaki, Shinichi;Tanno, Fumio
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.393-397
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    • 2001
  • The innovatory process, that is the direct separation and recovery of the iron and zinc metals contained in the high temperature exhaust gas generated from the electric arc furnace fer the inn scrap melting and/or the dust treatment, has been proposed. This proposed process consists of the moving coke bed filter that is directly connected to the electric furnace, and the following heavy metal condenser. The exhaust gas passes through the filter and the condenser right after exhausting from the electric furnace. The moving coke bed filter is being controlled at about 1000℃ and collects iron and slag components contained in the high temperature exhaust gas. Heavy metals such as zinc and lead pass through the filter as vapor. Based on the thermodynamic considerations, the iron oxide and the zinc oxide are reduced in the filter. The solution loss reaction rate is comparatively low at about 1000℃ in the coke bed filter by the analysis using the mathematical simulation model. The heavy metal condenser is installed in the position after the coke bed filter, and rapidly cools the gas from about 1000℃ to 450℃ by a full of the cooling medium like the solid ceramic ball in addition to the cooling from the wall. The zinc and lead vapor condense and separate f개m the gas in a liquid state. The investigation of the characteristics of the exhaust gas of the commercial electric arc furnace, the fundamental experiments of the laboratory scale and the bench scale ensured the formation of this proposed process. A small-scale pilot plant examination is carrying out at present to confirm the formation of the process. It is certain that the dust generation of the electric arc furnace is extremely decreased, and it can save the energy consumption of usual dust treatment processes by the realization of this process.

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Bed Combustion in a Furnace Enclosure - a Model for the MSW Incinerator

  • Ryu, Chang-Kook;Shin, Dong-Hoon;Choi, Sang-Min
    • 한국연소학회지
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    • 제7권1호
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    • pp.58-64
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    • 2002
  • The bed combustion in an incinerator interacts with the gas flow region through heat and mass transfer. Combined bed combustion and gas flow simulations are performed to investigate this coupled interaction for various operating conditions and furnace configurations. Radiation onto the bed from the furnace is interrelated with the combustion characteristics in the bed, and is also affected by the flow pattern in the gas flow region. Since the contribution of gaseous emission to the total radiation is significant, an adequate flow pattern in a well-designed furnace shape would lead to an increased heat influx on the bed, especially in the early stage of the waste combustion. Advancing the initiation point of the waste combustion can also reduce the size of the lower gas temperature region above the bed, which can be achieved by controlling operating conditions such as the waste feeding rate, the bed height and the primary air flow distribution.

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촉진제 첨가에 따른 철강공정 배기가스 하이드레이트 상평형 영향 (Thermodynamic promoter effects on the phase equilibrium of BFG(Blast Furnace Gas) hydrate)

  • 이보람;사정훈;박다혜;곽계훈;이건홍
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2011년도 추계학술대회 초록집
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    • pp.125.1-125.1
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    • 2011
  • $CO_2$ separation from a flue gas by using the gas hydrate technology was suggested by Kang et al. They reported phase equilibrium conditions of mixed gases composed of $CO_2$ and N2 with THF as a thermodynamic promoter. In this study, we reported the phase equilibrium conditions of a mixed gas which had a realistic composition of the blast furnace gas (BFG) emitted from the steel-making process. The phase equilibrium measurements were done by using the "continuous" QCM method, and the results demonstrate that this method is efficient and as accurate as the conventional temperature search method.

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질화포텐셜 제어 가스질화로 개발(II) : 제어시스템 및 하드웨어 (Development of Controlled Gas Nitriding Furnace(II) : Controlled Gas Nitriding System and its Hardware)

  • 이원범;이원범;문유진;김봉수
    • 열처리공학회지
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    • 제36권2호
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    • pp.86-95
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    • 2023
  • This paper explained the equipment and process development to secure the source technology of controlled nitrification technology. The nitriding potential in the furnace was controlled only by adjusting the flow rate of ammonia gas introduced into the furnace. In addition, a control system was introduced to automate the nitriding process. The equipment's hardware was designed to enable controlled nitriding based on the conventional gas nitriding furnace, and an automation device was attached. As a result of measuring the temperature and quality uniformity for the equipment, the temperature and compound uniformity were ±1.2℃ and 14.3 ± 0.2 ㎛, respectively. And, it was confirmed that nitriding potential was controlled within the tolerance range of AMS2759-10B standard. In addition to parts for controlled nitriding, it was applied to products produced in existing conventional nitriding furnaces, and as a result, gas consumption was reduced by up to 80%.

연속식 가열로에서 버너배열에 따른 소재 및 가스온도의 영향 (The Effects of Various Burner Array on Workpiece and Gas Temperature in a Continuous Reheating Furnace)

  • 김강민;전충환;유인;김규보
    • 에너지공학
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    • 제26권2호
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    • pp.23-31
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    • 2017
  • 열전달 및 에너지평형모델을 적용하여 연속식 가열로에서의 버너 배열에 따른 소재 및 노내 가스 온도의 영향을 수치해석으로 분석하였다. 연속식 가열로에서의 최적화된 소재의 가열구간을 확보하기 위해 한정된 공간을 갖는 노 내에서 총 공급열량을 동일한 조건으로 하고 가열능력에 따른 버너의 출력, 대수 및 배열 등을 조절하여 소재의 온도와 노 내 가스온도에 미치는 영향을 수치 해석적 방법으로 살펴보았다. 수치 해석적 방법을 통해 110톤/일의 생산량을 가지도록 설계된 기존의 가스 연소식 버너를 포함하는 연속식 가열로의 성능을 유지하면서 가스온도가 가열대 및 균열대의 중간지점에서 최대 값의 차이가 약 $40^{\circ}C$ 낮아 설비에 부하가 적고 소재목표 추출온도에 도달하는 $1,175^{\circ}C$조건의 버너배열을 도출하였다.

장입물 층상구조에 따른 고로내 운전상황 변화 연구 (A Study on Operation Condition of Blast Furnace According to Burden Distribution)

  • 양광혁;최상민;정진경
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2006년도 제33회 KOSCO SYMPOSIUM 논문집
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    • pp.145-150
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    • 2006
  • At the furnace top, the distribution of charging coke and ore is adjusted to control the reducing gas flow distribution in the furnace. It is necessary to predict operation condition of blast furnace according to the burden profile to judge whether charging is properly conducted In this study, We propose the model for predicting while layer structures whithin furnace when top burden profile was given. Layer structure of coke and ore could be predicted by top burden profile and solid velocity. Solid velocity is assumed as potential flow. Potential function distribution and timeline are also calculated using solid velocity field. The Calculation is conducted for different burden profile cases. As the result burden distribution and grid structure, which is deformed to match the layer structure in shaft and deadman profile. Gas flow was calculated using this grid, and calculated results are compared with each other.

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