• Title/Summary/Keyword: Gas Atomization

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The Aging Characteristics of Mg-6 wt.% Al-1 wt.% Zn Alloy Prepared by Gas Atomization (가스분사법으로 제조된 Mg-6 wt.% Al-1 wt.% Zn 합금의 시효특성)

  • Lee, Du-Hyung;Kim, Bo-Sik;Chang, Si-Young
    • Journal of Powder Materials
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    • v.16 no.4
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    • pp.275-279
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    • 2009
  • The aging characteristics of gas atomized Mg-6 wt.% Al-1 wt.% Zn alloy were investigated and compared to those of cast Mg-6 wt.% Al alloy. The gas atomized Mg-6 wt.% Al-1wt.% Zn alloy powders had spherical morphology between 1 and 100 $\mu m$ in diameter. After compaction under the pressure of 700 MPa at $320^{\circ}C$ for 10 min, the Mg-6 wt.% Al-1 wt.% Zn alloy showed a grain size of approximately 40 $\mu m$ which is smaller than that of the cast Mg-6 wt.% Al alloy, and a relative compact density of approximately 93%. After ageing, the Mg-6 wt.% Al-1 wt.% Zn alloy showed much faster peak hardness than cast Mg-6 wt.% Al alloy. The Mg-6 wt.% Al-1 wt.% Zn alloy showed the new fine precipitations with ageing time, while the cast Mg-6 wt.% Al alloy was almost similar morphology.

Characteristic of Liquid Jet in Subsonic Cross-flow (횡단가스 유동에 분사되는 액체제트의 분무특성)

  • Ko, Jung-Bin;Lee, Kwan-Hyung;Koo, Ja-Ye
    • Journal of ILASS-Korea
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    • v.10 no.1
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    • pp.35-42
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    • 2005
  • The present study has numerically and experimentally investigated the spray behavior of liquid jet injected in subsonic cross-flow. The corresponding spray characteristics are correlated with jet operating parameters. The spray dynamics are known to be distinctly different in the three regimes: the column, the ligament and the droplet regimes. The behaviors of column, penetration and breakup of liquid jet have been studied. Numerical and physical models are base on a modified KIVA code. The primary atomization is represented by a wave model base on the KH(Kelvin-Helmholtz) instability that is generated by a high interface relative velocity between the liquid and gas flows. In odor to capture the spray trajectory, CCD camera has been utilized. Numerical and experimental results indicate that the breakup point is delayed by increasing gas momentum ratio and the penetration decreases by increasing Weber number.

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Fabrication and Dynamic Consolidation Behaviors of Rapidly Solidified Mg Alloy Powders (급속응고 Mg 합금분말의 제조 및 동적성형특성)

  • Chae, Hong-Jun;Kim, Young-Do;Kim, Taek-Soo
    • Journal of Powder Materials
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    • v.18 no.4
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    • pp.340-346
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    • 2011
  • In order to improve the weak mechanical properties of cast Mg alloys, Mg-$Zn_1Y_2$ (at%) alloy powders were synthesized using gas atomization, a typical rapid solidification process. The powders consist of fine dendrite structures less than 3 ${\mu}m$ in arm spacing. In order to fabricate a bulk form, the Mg powders were compacted using magnetic pulse compaction (MPC) under various processing parameters of pressure and temperature. The effects of the processing parameters on the microstructure and mechanical properties were systematically investigated.

Characteristics of Ti-Ni-(XCu) Shape Memory Alloy Powders made by Gas Atomization Process (가스 분무법으로 제조한 Ti-Ni-XCu 형상기억합금분말의 특성)

  • 징동훈
    • Journal of Powder Materials
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    • v.6 no.2
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    • pp.171-177
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    • 1999
  • Ti-45.2at.%Ni-5at.%Cu and Ti-40.2at.%Ni-10atat.%Cu alloy powders were fabricated by gas atomization process. The microstructures, Shape, hardness and phase transformation behaviors of the powders were investigated by means of optical microscopy, scanning electron microscopy, micro-hardness measurement, x-ray diffraction analyses and differential scanning calorimetry. The hardness of the Ti-Ni-XCu alloy powders decreased as Cu-content increased. The x-ray diffraction analyses were carried out for powders without heat treatment, and those that treated at 85$0^{\circ}C$ for an hour in a vaccum state($10^5$ torr) and then quenched into ice water. The intensity of B$19^t$ phase increased with heat treating. The monoclinic B$19^t$ martensite was formed in the Ti-Ni-XCu alloy powders during cooling.

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Effect of Oxygen on Mechanical Properties of Metal Injection Molded Titanium and Titanium Alloy

  • Doi, Kenji;Hanami, Kazuki;Tanaka, Hideki;Teraoka, Tsuneo;Terauchi, Shuntaro
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.771-772
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    • 2006
  • Mechanical properties of metal injection molded titanium and titanium alloy parts were investigated in this study. Material powders with low oxygen content and spherical shape were obtained by electrode induction-melting gas atomization which could melt and atomize titanium and titanium alloy bars with no touch on crucible or tundish. Tensile specimens were fabricated from obtained powders by metal injection molding process. Tensile strength of the specimens increases with increasing oxygen content. This result corresponds to a tendency of wrought metal.

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The Study on the Spray Characteristics of Supercritical Spray (초임계상태 분무의 분무 특성에 관한 연구)

  • Park, C.J.
    • Journal of ILASS-Korea
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    • v.4 no.3
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    • pp.8-14
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    • 1999
  • The characteristics of the breakup process in supercritical spray is investigated during the injection of supercritical sulfur hexafluoride into dissimilar gases at supercritical pressures and subcritical temperature of the injected fluid. The visualization techniques used are backlighting and shadowgraph methods. The spray angles are measured and the breakup and mixing process are observed at near and supercritical conditions. The results show that spray angles are decreased with the in..ease of the ratio of density $(\frac{\rho_f}{\rho_g})$. At the supercritical temperature, the spray angles in atomization region are kept nearly constant such as the typical spray angle in gas injection. The mixing process is changed radically at the temperature where $\frac{d\rho}{dT}=\frac{1}{2}[\frac{d\rho}{dT}]_{max}$ at given pressure.

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An Experiment on Performance Evaluation of a Direct Atomization Type Air Washer System for Semiconductor Clean Rooms (반도체 클린룸용 직접분무식 에어와셔 시스템의 성능평가실험)

  • Yeo, Kuk-Hyun;Yoo, Kyung-Hoon;Tae, Kyung-Eung
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.988-992
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    • 2006
  • In recent semiconductor manufacturing clean rooms, air washers are used to remove airborne gaseous contaminants such as $NH_3,\;SO_x$ and organic gases from outdoor air introduced into clean room. Meanwhile, there is a large quantity of exhaust air from clean room. It is desirable to recover heat from exhaust air and use it to reheat outdoor air. In the present study, an experiment was conducted to investigate the heat recovery and gas removal efficiencies of a direct atomization type heat recovery air washer.

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Study on Atomization Characteristics of Shear Coaxial Injectors (전단동축형 분사기들의 미립화 특성에 대한 연구)

  • Ahn, Jonghyeon;Lee, Keunseok;Ahn, Kyubok
    • Journal of ILASS-Korea
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    • v.26 no.1
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    • pp.9-17
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    • 2021
  • Six shear coaxial injectors with different recess length and taper angle were manufactured. Cold-flow tests on the injectors were performed at room temperature and pressure using water and air as simulants. By changing the water mass flow rate and air mass flow rate, spray images were taken under single-injection and bi-injection. Breakup length and spray angle were analyzed from instantaneous and averaged spray images using image processing techniques. For all the injectors, the breakup length generally decreased as the momentum flux ratio increased at the same gas mass flow rate. The injectors with 7.5° taper angle usually had the longest breakup length and the smallest spray angle. When the taper angle was 15° or more, it hardly affected breakup length and spray angle. The recess length did not influence breakup length but its effect on spray angle depended on the taper angle.

Production of Fe Amorphous Powders by Gas-Atomization Process and Subsequent Spark Plasma Sintering of Fe amorphous-ductile Cu Composite Powder Produced by Ball-milling Process (II) - II. SPS Behaviors of Composite Powders and their Characteristics - (가스분무법에 의한 Fe계 비정질 분말의 제조와 볼밀링공정에 의한 연질 Cu분말과의 복합화 및 SPS 거동 (II) - II. 복합분말의 SPS와 특성 -)

  • Kim, Jin-Chun;Kim, Ji-Soon;Kim, H.J.;Kim, Jeong-Gon
    • Journal of Powder Materials
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    • v.16 no.5
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    • pp.326-335
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    • 2009
  • Fe based (Fe$_{68.2}$C$_{5.9}$Si$_{3.5}$B$_{6.7}$P$_{9.6}$Cr$_{2.1}$Mo$_{2.0}$Al$_{2.0}$) amorphous powder, which is a composition of iron blast cast slag, were produced by a gas atomization process, and sequently mixed with ductile Cu powder by a mechanical ball milling process. The Fe-based amorphous powders and the Fe-Cu composite powders were compacted by a spark plasma sintering (SPS) process. Densification of the Fe amorphous-Cu composited powders by spark plasma sintering of was occurred through a plastic deformation of the each amorphous powder and Cu phase. The SPS samples milled by AGO-2 under 500 rpm had the best homogeneity of Cu phase and showed the smallest Cu pool size. Micro-Vickers hardness of the as-SPSed specimens was changed with the milling processes.