• 제목/요약/키워드: Gas Atomization

검색결과 389건 처리시간 0.022초

Slit-jet 노즐을 통해 분사되는 탄화수소계 액체연료 분무의 연소특성 (Combustion Characteristics of the Atomized Hydrocarbon Liquid-fuel Spray Injected through a Slit-jet Nozzle)

  • 김민성;김정수
    • 한국추진공학회지
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    • 제20권1호
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    • pp.43-49
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    • 2016
  • 초음파 진동자에 의해 미립화된 탄화수소계 액체연료를 분사하는 버너(burner)의 연소특성을 고찰하기 위한 실험이 수행되었다. DSLR 카메라를 이용하여 미립화된 액체연료의 화염형상을 획득하였고, 이미지 후처리를 통해 그 구조를 면밀히 분석하였다. 또한 열전대를 이용하여 연소장의 온도도 측정하였다. 그 결과, 버너 내부에 주입되는 수송가스의 질량유량과, 초음파 진동자의 진폭에 비례하여 화염의 크기가 커졌다. 또한, 버너 작동조건의 변이에 따른 연소장의 온도분포를 측정, 제시한다.

DME 연료의 거시적 분무특성에 관한 실험적 연구 (Experimental Study on the Macroscopic Spray Characteristics of DME Fuel)

  • 박정환;박수한;이창식;박성욱
    • 한국분무공학회지
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    • 제15권3호
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    • pp.115-123
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    • 2010
  • The purpose of this study is to compare and to investigate spray characteristics of dimethyl ether (DME) and diesel fuel in the various injection pressures, ambient pressures, and the energizing durations. For the analysis of the spray characteristics, the spray visualization system including the high speed camera and the spray image analyzer is installed. The spray characteristics such as the spray development process, spray tip penetraion and the spray cone angle are analyzed from the spray images. It was revealed that the spray characteristics of DME and diesel fuels are mainly affected by the injection conditions. However, in the region after the end of the injection, the spray tip penetration was affected by the fuel properties such as the fuel density, the surface tension, and the viscosity. DME fuel has generally a short tip penetration and a wide cone angle. In the elevating conditions of the ambient gas pressure, the spray cone angle of DME fuel converged to high value when comparing diesel fuel in advance. Also, the increasing rate of the spray tip penetration in DME fuel is significantly decreased from 0.7 ms of the energizing duration (diesel : 0.9 ms).

층상연료분사(경유/메탄올)를 이용한 디젤엔진의 NOx와 Soot 동시 저감에 관한 연구 (제2보 : 층상분사 연소특성 및 배기 특성) (A Study on the Simultaneous Reduction of NOx and Soot with Diesel-Methanol Stratified Injection System in a Diesel Engine (Part II : Combustion and Exhaust Characteristics of Stratified Injection))

  • 강병무;이태원;정성식;하종률
    • 한국분무공학회지
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    • 제7권1호
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    • pp.7-13
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    • 2002
  • This paper is study on simultaneous reduction of NOx and soot for direct injection diesel engine using high and low cetane fuels. The stratified injection system was applied for diesel engine to use high and low cetane fuel. In this study, diesel fuel was used as high cetane fuels, methanol was used as low cetane fuels. Some parts of the injection system, ie. Nozzle holder. delivery vale, was remodeled to inject dual fuel sequentially from one injector. The leak injection quantity ratio of dual fuel was certificated by volumetric ratio at injection quantity experiment. According as concentration of low cetane fuel was varied, combustion experiment was performed using Toroidal and Complex chamber. Also, exhaust gas and fuel consumption were measured at the same time. Simultaneous reduction of NOx and soot was achieved at complex chamber regardless of concentration of low cetane fuel. However, according as concentration of low cetane fuel was increased, THC and CO was increased.

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기체구 분사 모델을 이용한 CNG 직접분사식 인젝터 분사 수치해석 기법 (Modeling of CNG Direct Injection using Gaseous Sphere Injection Model)

  • 최민기;박성욱
    • 한국분무공학회지
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    • 제21권1호
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    • pp.47-52
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    • 2016
  • This paper describes the modeling of CNG direct injection using gaseous sphere injection model. Simulation of CNG direct injection does not need break up and evaporation model compared to that of liquid fuel injection. And very fine mesh is needed near the injector nozzle to resolve the inflow boundary. Therefore it takes long computation time for gaseous fuel injection simulation. However, simulation of CNG direct injection could be performed with the coarse mesh using gaseous sphere injection model. This model was integrated in KIVA-3V code and RNG $k-{\varepsilon}$ turbulence model needs to be modified because this model tends to over-predict gas jet diffusion. Furthermore, we preformed experiments of gaseous fuel injection using PLIF (planar laser induced fluorescence)method. Gaseous fuel injection model was validated against experiment data. The simulation results agreed well with the experiment results. Therefore gaseous sphere injection model has the reliability about gaseous fuel direct injection. And this model was predicted well a general tendency of gaseous fuel injection.

저온분사공정을 통한 NiTiZrSiSn 벌크 비정질 코팅의 비정질 분율에 따른 스크래치 반응 (Effects of Amorphous Phase Fraction on the Scratch Response of NiTiZrSiSn Bulk Meatllic Glass in the Kinetic Spraying Process)

  • 윤상훈;김수기;이창희
    • Journal of Welding and Joining
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    • 제25권3호
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    • pp.28-36
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    • 2007
  • A bulk amorphous NiTiZrSiSn powder produced using an inert gas atomization was sprayed by kinetic spraying process that is basically a solid-state deposition process onto a mild steel substrate. They were successfully overlaid onto the mild steel substrate. In order to evaluate the tribological behavior of the kinetic sprayed NiTiZrSiSn BMG (Bulk Metallic Glass) coatings, a partially crystallized coating and a fully crystallized coating were prepared by the isothermal heat treatments. Tribological behaviors were investigated in view of friction coefficient, hardness and amorphous phase fraction of coating layer. Surface morphologies and depth in the wear tracks were observed and measured by scanning electron microscope and alpha-step. From the examination of the scratch wear track microstructure, transition from the ductile like deformation (micro cutting) to the brittle deformation (micro fracturing) in the scratch groove was observed with the increase of the crystallinity.

가스분무성형 Cu-5Ni-10Sn 합금의 미세조직 및 시효강화 (Microstructural Feature and Aging Characteristics of Spray-Formed Cu-5Ni-10Sn Alloy)

  • 노대균;강희수;백경호
    • 한국분말재료학회지
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    • 제19권4호
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    • pp.317-321
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    • 2012
  • In this study, Cu-5Ni-10Sn(wt%) spinodal alloy was manufactured by gas atomization spray forming, and the microstructural features and mechanical properties of Cu-5Ni-10Sn alloy have been investigated during homogenization, cold working and age-hardening. The spray formed Cu-5Ni-10Sn alloy consisted of an equiaxed microstructure with a mixture of solid solution ${\alpha}$-(CuNiSn) grains and lamellar-structure grains. Homogenization at $800^{\circ}C$ and subsequent rapid quenching formed a uniform solid solution ${\alpha}$-(CuNiSn) phase. Direct aging at $350^{\circ}C$ from the homogenized Cu-5Ni-10Sn alloy promoted the precipitation of finely distributed ${\gamma}$' or ${\gamma}-(Cu,Ni)_3Sn$ phase throughout the matrix, resulting in a significant increase in microhardness and tensile strength. Cold working prior to aging was effective in strengthening Cu-5Ni-10Sn alloy, which gave rise to a maximum tensile strength of 1165 MPa. Subsequent aging treatment slightly reduced the tensile strength to 1000-1100 MPa due to annealing effects.

분말야금공정을 이용한 비정질 및 복합체 합금 분말의 벌크화 거동 (Application of PM to the Consolidation of Metallic Glassy Powder and its Composites)

  • 신수민;김택수;이진규;송민석;김정곤
    • 한국분말재료학회지
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    • 제14권6호
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    • pp.348-353
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    • 2007
  • In the present study, Zr-base metallic glass (MG) and Zr-base BMG/diamond composites were fabricated using a combination of gas atomization and spark plasma sintering (SPS). The microstructure, thermal stability and mechanical property of both the specimens as atomized and sintered were investigated. The experimental results showed that the SPSed specimens could be densified into nearly 100% and maintained the initial thermal stability at the sintering temperature of 630K. In addition, MG/diamond powder composites were successfully synthesised using SPS process. The composites, even a very low diamond volume fraction, generated a significant increase in compressive strength. With increasing the diamond volume fraction, the compressive strength was also increased due to the addition of hardest diamonds. It suggests that these composites would be potential candidates for a new cutting tool material.

Microstructure and Soft Magnetic Properties of Fe-6.5 wt.%Si Sheets Fabricated by Powder Hot Rolling

  • Kim, Myung Shin;Kwon, Do Hun;Hong, Won Sik;Kim, Hwi Jun
    • 한국분말재료학회지
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    • 제24권2호
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    • pp.122-127
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    • 2017
  • Fe-6.5 wt.% Si alloys are widely known to have excellent soft magnetic properties such as high magnetic flux density, low coercivity, and low core loss at high frequency. In this work, disc-shaped preforms are prepared by spark plasma sintering at 1223 K after inert gas atomization of Fe-6.5 wt.% Si powders. Fe-6.5 wt.% Si sheets are rolled by a powder hot-rolling process without cracking, and their microstructure and soft magnetic properties are investigated. The microstructure and magnetic properties (saturation magnetization and core loss) of the hot-rolled Fe-6.5 wt.% Si sheets are examined by scanning electron microscopy, electron backscatter diffraction, vibration sample magnetometry, and AC B-H analysis. The Fe-6.5 wt.% Si sheet rolled at a total reduction ratio of 80% exhibits good soft magnetic properties such as a saturation magnetization of 1.74 T and core loss ($W_{5/1000}$) of 30.7 W/kg. This result is caused by an increase in the electrical resistivity resulting from an increased particle boundary density and the oxide layers between the primary particle boundaries.

가솔린 기관(機關)의 혼합기(混合氣) 성분(成分)이 출력(出力)에 미치는 영향(影響) (점화지연(点火遲延) 및 연소(燃燒) 기간(期間)에 미치는 영향(影響)) (The Effect of Mixture Component in a Gasoline Engine on Output (The Effect of Ignition Delay and Combustion Period))

  • 송재익
    • 한국분무공학회지
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    • 제3권1호
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    • pp.19-26
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    • 1998
  • The effect of mixture component makes a nelay time and a long total combustion period $\tau_{p\;max}$. The flame propagation delay $\tau_{df}$ was determined by the record of current ion. The pressure release delay $\tau_{dp}$ and $\tau_{p\;max}$ were determined by the indicated pressure diagram in constant volume of the combustion chamber. The results are as follows: 1) The ignition delay $\tau_t$ time takes the minimum value around $\Phi=1.15$. 2) $\tau_{df}$ and $\tau_t$ time increased according to the increases of the concentrated dilution gases, because the adiabatic flame temperature decreased due to the increases of the heat capacity. But dilution gases have little effect on flame nucleus formation delay 3) The relation between $\tau_t$ time and reciprocal laminar burning velocity is almost linear. 4) The increase of the propagation length is accompanied with increased ratio of the $\tau_{df},\;\tau_{dp},\;\tau_{t},\;\tau_{p\;max}$.

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LPLi 인젝터의 누설특성 및 내구평가에 관한 실험적 연구 (An Experimental Study on the Leakage Characteristics and Durability Evaluation of an LPLi Injector)

  • 최영;김창업;오승묵;강건용
    • 한국분무공학회지
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    • 제12권4호
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    • pp.204-210
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    • 2007
  • The worldwide energy problem and global warming cause the need of alternative fuels which feature low carbon-dioxide emission and another energy source. Liquefied Petroleum Gas (LPG) is one of the alternative fuels widely used as domestic and transportational fuel. The third generation LPLi fuel supply system has merits in the increase of engine power and low emissions. The injectors used in LPLi system should overcome a leakage problem and satisfy the durability conditions. Therefore, 1000 hour durability test of the injectors was carried out throughout this research. First, the spray pattern and the penetration length of the selected injectors is graphically shown. Next, the leakage amount with respect to the injection cycle is introduced. Finally, the shapes of nozzle holder and nozzle tip after durability test was investigated by analyzing the microscopic image of the injector tip. The variation in the shape of nozzle tip mainly due to the residue of rubber materials is found to be the reason for leakage.

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