• 한국기계가공학회지
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• 제4권2호
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• pp.37-42
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• 2005

Recently $6{\sigma}$ quality control is an most important strategy to many enterprises in order to be a top company in the world, because it is an excellent scientific method to achieve the best quality control for their management and products. SY company is a small and medium one that has the quality problem for a long time such as occurring cracks on the surface of commutator at his assembly line while being assembled a rotor shaft and commutator of DC motor. This research was started to improve this problem by $6{\sigma}$ process, and as the results of this study, first, to find three vital fews, second, to get an achievement of about 21% improvement for the fracture strength of commutator, and third, to be recognized to change into $6{\sigma}$ quality control in SY company.

• 소성∙가공
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• 제20권2호
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• pp.146-153
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• 2011

This study aimed at providing an experimental database for the mechanical properties of AZ31B magnesium alloy sheet such as stress-strain curve, yield stress, R-value and forming limit diagram(FLD) at various strain-rates and temperatures. Tensile tests were carried out on specimens having the orientations of $0^{\circ}$, $45^{\circ}$ and $90^{\circ}$ to the rolling direction with different crosshead speeds in the range between 0.008 and 8 mm/s at temperature from 25(room temperature) to $300^{\circ}C$. The influence of the specimen gage length on the tensile properties was investigated. FLD tests were performed at punch speed of 0.1 and 1.0 mm/s in the same temperature range as that of the tensile tests. Swift cup tests were conducted to verify the usefulness of the material database and the reliability of the finite element analysis(FEA). The effects of strain-rate as well as temperature were taken into account in these simulations. It was shown that the FLD-based failure was reasonably well predicted by the thermal-deformation coupled analysis for this rate-sensitive material.

• 대한기계학회논문집A
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• 제37권2호
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• pp.227-232
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• 2013

본 연구는 소구경 화기의 총열 수명 신뢰성 분석에 대한 내용이다. 연구의 진행은 총열의 잔여수명을 예측할 수 있는 변수를 선정하는 것에서 출발하였으며 기존의 예측기법인 총열의 내경을 Gage 계측을 통해 확인하여 마모정도를 측정하는 방법과는 달리, 야전에서 사용가능한 분산도와 사격량과의 관계를 예측하여 총열의 신뢰성 및 잔여수명 예측에 대한 가설을 설정하고 연구를 진행하였다. 실사격을 통해 수행한 선행시험을 통해 나온 결과를 바탕으로 회귀분석 기법을 통해 적합한 실험식을 유도한 이후 검증시험을 통해 수식이 사용 가능함을 확인하였으며, 사용군의 운용시험을 통해 검증하고 결과를 분석하였다.

• 한국안전학회지
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• 제6권3호
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• pp.21-26
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• 1991

In this study, a crack closure behavior of Al-alloy 5052-H38 was investigated. The fatigue test was performed by the four-point bending test under the contast amplitude load. Stress ratio R was changed from-1.0 to 0.5. To mcasure the fatigue crack opening point, the graph of load vs. subtracted displacement by computer program was obtained from the X - Y plotter. In order to gain the displacement data, a strain gage was attached at the back surface against the notched side. Uslng the conception of crack closure and influence of on crack growth rate a model for crack growth rate is developed for Al-alloy 5052-H38.

• 한국생산제조학회지
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• 제5권3호
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• pp.31-39
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• 1996

The objective of this study is to investigate the influence of welding residual stresses on the fatigue crack growth behavior of cracks located transverse to the weld bead. For this purpose, G. T. A (Gas Tungsten Arc) welding was performed on hte Al alloy 1100-O plate and the same initial crack is made on HAZ(Heat Affected Zone), weld metal and base meta respectively. Specimens were used CT(Compact Tension) specimens. Initial welding residual stresses were measured by using strai gage sectioning method. All specimens were tested under constant amplitude load with stress ratio R=0.1, It is possible to predict fatigue crack growth behaviors and the fatigue life, using numerical analysis together with distribution of initial residual stress and the values of C and m obtained from $da/dN-{\Delta}K$

• 한국정밀공학회지
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• 제9권1호
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• pp.106-117
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• 1992

In this study, the propagation behaviour and the closure phenomena of physically small surface cracks were investigated by the techinque of the Kikukawa-unloading elastic compliance method using a back face strain gage. The surface cracks initiated and propagated from notched specimens under constant amplitude bending load. The crack shape (aspect ratio) with approximately semi-circular at the early stage was changed to semi-elliptical as the cracks grew larger. The crack depth (a) could be expressed uniquenly by the crack length (c). The dependence of the crack propagation rate on the stress ratio R was strongly related in the lower ${\Delta}K$ range. The deceleration of the surface crack propagation rate was prominent in lower R during the crack length was small. When the propagation rate was rearranged with the effective stress intensity factor range ${\Delta}$K_{eff} the dependence of the crack propagation rate on the stress ratio R was found to be diminshed. These were caused by the crack closure phenomena that was most prominent at the lower propagation rate. The mechanism of crack closure phenomena was dominated by the plasticity-induced mechanism.

• 대한한의진단학회지
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• 제10권2호
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• pp.88-103
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• 2006

Objectives : We performed this study to search the best time for HRV measuring and which index has the validity in a short term measuring. Methods : At first, three examiner measured electrocardiogram(ECG) of 5 people(4 male + 1 female) for 20 minutes in two times. and we devided ten regions (0-5, 5-10, 10-15, 15-20, 0-10, 0-15, 0-20, 5-15, 10-20, 5-20 minutes). After that we finded the HRV index for each regions. To evaluate the validity, we used Gage Repeatability and Reproducibility Study by MINITAB(ver. 13.20). If the '%Study Var' is under 30 and 'Number of Distinct Categories' is over 4, we could tell it has validity(repeatability and reproducibility). Results : 1) The region and HRV index has repeatability and reproducibility, was HF index in 10-15 minutes. The HF index in 15-20 minutes gained 27.41(%Study Var) and 5(Number of Distinct Categories). 2) The HF index in 10-15 minutes has the better reproducibility than repeatability. The value of measurement is under the control. There is consistency among the examiner. The distribution of measurement is not large. There is no interaction between examiner and each people. 3) The HF index in 10-15, 0-10, 0-15, 0-20, 10-20 minutes was not enough to gain the repeatability and reproducibility. But it had some meanings ; %Study Var, Number of Distinct Categories is 32.68, 4 for 10-15 minutes, 34.43, 4 for 0-10 minutes, 34.44, 4 for 0-15 minutes, 33.56, 4 for 0-20 minutes, 32.07, 4 for 10-20 minutes. Conclusions : This study shows the best index of measuring HRV is the HF index in 15-20 minutes. So, from now on we should measure the HRV for 20 minutes and extract the HF index in 15-20 minutes. It must be the standard for HRV measuring.

• 대한기계학회논문집
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• 제19권1호
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• pp.263-270
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• 1995

The use of the shape memory alloy, Nitinol wire, is investigated as an actuator for enhancing the damping in structural vibration systems. The first-order mathematical model of the Nitinol wire is obtained from the experimental data for an actuator. Finite element method is utilized for the strain gage sensor model, which is installed at the root of cantilever beam. A simple system, cantilever beam, is built as a flexible structural system to implement a control law with the Nitinol wire actuator. The system model including sensor and actuator is derived, which agrees with the experimental results. The actuator dynamics is augmented with the system so as to design PI controller and the one of robust controllers, LQG/LTR controller, and the control laws are implemented experimentally. The experimental study shows the feasibility of utilizing the Nitinol wire as an actuator for the purpose of vibration control.

• 한국소음진동공학회논문집
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• 제21권10호
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• pp.897-904
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• 2011

When whole-body is exposed to vertical vibration, asymmetry shape of human body affects the response on the translational(fore-aft, lateral, vertical) and rotational(roll, pitch, yaw) motion. While the translational motion has been studied with various titles, it has been rare to study the rotational motion of human body exposed to vertical excitation because of lack of experimental equipment. This study was performed by using a 6-axis force plate installing strain gage type sensors for the rotational response. Sixteen male subjects were exposed to vertical vibration on rigid seat in order to investigate apparent mass of three translational motion and apparent eccentric mass of three rotational motion. Random signal was generated to make excitation vibration which was on an effective frequency range of 3~40 Hz, and magnitude of 0.224 m/$s^2$ r.m.s. The frequency range and magnitude used was selected for the vibration of passenger vehicle on idling condition. As the result, cross-axis apparent masses of fore-and-aft and lateral direction were not significant showing 20 % and 3 % of vertical apparent mass relatively. And apparent eccentric mass of pitch motion was dominant when compared to that of roll and yaw motion, which is reasoned by asymmetry direction of human body sitting on a seat.

• 항공우주시스템공학회지
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• 제12권2호
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• pp.30-36
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• 2018

본 연구에서는 무인복합형 회전익기 연구의 일환으로 축소형 Tip Jet 로터 시험장치를 개발하였으며, 이를 이용하여 Tip Jet 로터에 대한 성능 및 동특성 연구를 수행하였다. 축소로터는 시험장 여건 및 공압조건 등을 고려하여 2m급이 되도록 하였으며, 압축공기를 이용하여 구동된다. 축소로터의 회전속도는 압축공기의 압력을 이용하여 조절되며, 별도의 하중측정부를 두어 회전 시 발생하는 추력과 각 방향의 하중 데이터를 획득하게 된다. 동특성 시험을 위해 별도의 유압 가진기가 장착되어 있으며, 로터 가진 시 발생하는 블레이드의 flap, lag 및 torsion 방향에 대한 동적 응답을 확인하기 위해, 각 블레이드의 익근부에는 full-bridge strain gage를 부착하였다. 성능 및 동특성 시험은 로터 회전수 및 블레이드 피치각을 변경해가며 실시되었다. 아울러 시험 결과의 유효성을 확인하기 위해 CAMRAD II 해석 결과와 비교하였다.