• Title/Summary/Keyword: Gage

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A Study on the Process Improvement of Commutator Press Fitting by 6 Sigma Process (6시그마 프로세스를 이용한 정류자(Commutator) 압입 공정개선에 관한 연구)

  • Cheong, Seon-Hwan;Choi, Seong-Dae;Yang, Se-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.2
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    • pp.37-42
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    • 2005
  • Recently $6{\sigma}$ quality control is an most important strategy to many enterprises in order to be a top company in the world, because it is an excellent scientific method to achieve the best quality control for their management and products. SY company is a small and medium one that has the quality problem for a long time such as occurring cracks on the surface of commutator at his assembly line while being assembled a rotor shaft and commutator of DC motor. This research was started to improve this problem by $6{\sigma}$ process, and as the results of this study, first, to find three vital fews, second, to get an achievement of about 21% improvement for the fracture strength of commutator, and third, to be recognized to change into $6{\sigma}$ quality control in SY company.

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다목적 콘 관입시험기의 활용

  • Bae, Myeong-Ho;Yoon, Hyung-Koo;Kim, Ju-Han;Lee, Jong-Sub
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.163-170
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    • 2010
  • Today, In-Situ testing for measureing geotechnical characterization are divided by Cone Penetration Test, Standard Penetration Test and Dilatometer Test, and will vary depending on soil conditions have been applied (Korea Geotechnical Engineering, 2006). However, these methods can be applied on sand or soft clay soil. Now, many studies are progressing for evaluating the stiffness characteristic of rocks and IGM. and Nam moon suk(2006) did Texas Cone Penetrometer Test for designing field penetration pile intruded at rocks and IGM. but, reliability of Texas Cone Penetration Test has confidence limits because TCPT is testing in Texas centrally, and energy dose not measure Woojin Lee, etc. (1998) did calculate Standard Penetration Test Hammer's dynamic energy efficiency by using dongjaeha analyzer. this research, we installed strain gage and accelerometer for supply existing equipment, and develop MCP that can use variety soils. this thesis, we measured energy at head and tip of Rod for evaluating energy that transport at free falling. As a result, Energy differences are occurred at head and tip of Rod.

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Change characteristic of basin topographical parameters according to the threshold area of minimum order stream (최소차 하천의 임계면적에 따른 유역 지형매개변수의 변화특성)

  • Ahn Seung-Seop;Park Ro-Sam;Kim Jong-Ho;Lim Ki-Seok;Song Si-Hoon
    • Journal of Environmental Science International
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    • v.14 no.1
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    • pp.33-40
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    • 2005
  • The size of minimum order stream has a very sensitive effect on runoff analysis model using the divergence characteristic of stream. Therefore, in this study, the threshold area of minimum order stream has been examined the change characteristic of topographical parameters. The subject basin of the research was the upper basin of the Kumho water gage station which is located in the middle of the Kumho river. The 1:25,000 numerical geography which was constructed $10{\times}10m$ mesh was used. The range of investigation of topographical parameters are number of stream order, length, area, slope, basin relief, sinuosity ratio, drainage density and total stream length etc. It was found from the result of analysis that the threshold value of minimum order stream has a very big effect on topographical parameters of basin. It was found that the threshold area of minimum ord er stream revealed under $0.10km^{2}.$ Furthermore, the parameters showed a serious change except for over $0.10km^{2}.$

DEVEOPMENT OF MEASURING SYSTEM OF MEMBRANE STRESS FOR MEMBRANE STRUCTURE (막구조물의 막장력 측정장치 개발에 관한 연구)

  • Jung, Hwan-Mok;Woo, Jae-Won;Cho, Byung-Wook;Lee, Seong-Yeun
    • Proceeding of KASS Symposium
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    • 2008.05a
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    • pp.171-178
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    • 2008
  • This paper is concerned with the development of a measurement system using field measuring device which will give the membrane stress of the membrane structures. Up to this point, several techniques on measurement of membrane stresses has been proposed and some have been used in the fields, but accuracy of the measured stresses to be far from reliable one. Such situation has not been changed until recent days, we do not have the measurement device on which we can depend. On top of that, due to the different properties in cross directions for material of the membrane, the stress in the warp direction is different from that in the fill one. A new method is proposed to measured membrane stresses in two different direction separately, where instead of membrane stresses directly, an external force perpendicular to the membrane to be applied. A portable device can measure the applied force and the displacement. A special testing bed to be fabricated to accommodate $50cm{\times}50$ manbrane specimen which can apply 5 ton load in two orthogonal direction. A special device using push-pull gage was developed. To measure the membrane stresses in warp and fill direction separately, a different length of the tips are used. The measuring device which can called tension meter, can be calibrated on the testing bed, and optimized the length and shape of tip.

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Design of Smart Three-Axis Force Sensor (스마트 3축 힘센서 설계)

  • Lee, Kyung-Jun;Kim, Hyeon-Min;Kim, Gab-Soon
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.3
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    • pp.226-232
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    • 2016
  • This paper describes the design of a smart three-axis force sensor for measuring forces Fx, Fy and Fz. The smart three-axis force sensor is composed of a three-axis force sensor, a force-measuring device, housing and a cover, where the three-axis force sensor and the force-measuring device are inside the housing and the cover. The measuring device measures forces Fx, Fy and Fz from the three-axis force sensor, and calculates the resultant force using the measured forces, and then sends the resultant force and forces to a PC or other controller using RS-485 communication. The repeatability error and the non-linearity error of the smart three-axis force sensor are less than 0.03%, and the interference error of the sensor is less than 0.87%. It is thought that the sensor can be used for measuring forces in a robot, automatic systems and so on.

Processing and Pressure Test of Filament Wound Composite Pressure Vessels for Oxygen Tanks (복합재료 산소 압력용기의 성형 및 내압 시험)

  • 황병선;김병하;김병선;박승범;엄문광
    • Composites Research
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    • v.14 no.3
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    • pp.10-17
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    • 2001
  • A reseach was peformed to develop composite pressure vessels in conjunction with design, fabrication, and test. Fiber pattern and angels were decided by CADFIL software and they were [$liner/15^{\circ}/15^{\circ}/90^{\circ}/18^{\circ}/90^{\circ}/21^{\circ}/21^{\circ}/90^{\circ}$]. Fabrication of bottles were done by 5-axis filament winding machine. During fabrication fiber optic sensors were embedded to measure the strain at points when internal pressure was applied by water pump. Conventional strain gage instrumentation showed the stable test results. The test results were compared to finite element analysis results and they were close each other in strain values. One can see the successful design and fabrication of single boss composite vessels.

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Performance Tests and Development of the Cyclic Load Device Using a Bellows (벨로우즈를 이용한 반복 하중부과장치의 개발 및 성능시험)

  • Choi, Myoung-Hwan;Cho, Man-Soon;Park, Sung-Jae;Kim, Bong-Goo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.9
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    • pp.903-909
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    • 2007
  • A fatigue capsule is one of the special capsules to investigate the fatigue characteristics of the nuclear materials during an irradiation test in a research reactor, HANARO. In this study, the performance test and the preliminary fatigue test results by using a cyclic load device newly developed for a fatigue capsule are described. In order to obtain the characteristics such as a realization and a controllability of the periodic wave shape and the relationship between the pressure and the load, a spring and rigid bar specimens are used. The fatigue test for the 316L stainless steel specimen with 1.8mm in diameter and 12.5mm in gage length is also performed under the same conditions as the temperature($550^{\circ}C$) of the specimen during irradiation tests. As a result of the test, the fracture of the specimen occurs at a total of 70,120 cycles(about 12 days), and the displacement in this case is 2.02 mm. It is expected that these results will be used for determining test conditions and a comparison of the in-pile fatigue test results.

The Strain Analysis by Noncontact Measurement Method in the Steel Plate Welded Zone of Automobile (비접촉 계측법에 의한 자동차 판금용접부의 스트레인 해석)

  • Kim, In-Ju;Park, Chang-Eon;Sung, Baek-Sub;Heo, Up
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1521-1524
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    • 2003
  • Currently the plates used for the various structures has a tendency to being slim to the degree of the sheet metal vis-a-vis the overall measurements of the structure, and the conditions of their usage and load have been getting diverse. As the structure material has been used more and more under the various conditions, the necessity of the strength analysis is to be required. While most of these methods are simply based on the strain gaging method; that is, directly attaching most of the material to the gage, using the non-contact method is still in the early stage. One of the non-contact methods is by the use of the laser that has high-level of the accuracy for the measurement, and this laser also has excellent characteristics on which many studies for its applications are focused throughout the many fields. Therefore, this dissertation is on the measurement of the strain caused by the characteristics of the TIG welded zone which is used with 3D ESPI system that is functionally modified through the laser ESPI system.

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Effect of Crack Closure on the Fatigue Crack Growth Behavior of Forged AI7050-T7452 (AI7050-T7452 단조재의 피로균열성장에 대한 균열닫힘의 영향)

  • Lee, W.S.;Park, J.Y.;Lee, H.W.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.7
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    • pp.82-90
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    • 1997
  • When a structure is made by the process of forging, it has the different mechanical properties from those it has before the process. This study is based on the crack closure phenomenon of the crack growth behavior of forged AI7050-T7452. The specimens were prepared in three kinds of forging ratio in order to find out the effects of crack closure on the forged material and compare the crack growth behavior with not-forged aluminum. COD method and strain gage method were used in measuring the crack closure stress and the results from those methods were compared each other. FEM analysis was applied to verify the effective stress intensity factor range by the superposition of the crack closure load to the crack tip. In the result of this study, the crack closure stress decreased with increasing the forging ratio due to the finer grain size and the brittle manner.

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Wolsong 3&4 Steam Generator Tube Inspection (월성 3,4호기 증기발생기 전열관 검사)

  • Jang, Kyoung-Sik;Kwon, Dong-Ki;Choi, Jin-Hyuk;Son, Tai-Bong
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.859-866
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    • 2001
  • During the Pre-service Inspection for Wolsong Unit 3&4 in 1997/1998 respectively, 17 Distorted Roll Transition indications(over expanded beyond tubesheet secondary face) were identified at the Unit 4 (S/G B, D). Six(6) tubes out of these tubes were plugged in 1998. However the first Periodic Inspection identified additional 110 indications in 1999 and 2000. The additionally identified 110 indication call, not reported at the Pre-service Inspection, are; 2 Not-Finally-Expanded-Tubes and 108 Distorted Roll Transition tubes. Design limit of each Steam Generator tube Plugging is 6.4%. Plugging was performed by the Steam Generator manufacturer under the warranty. When Distorted Roll Transition indications were first identified on the Unit 4 in 1998 the degree of Over-expansion was measured using an inner dial-gage to make the disposition of Nonconformance report. 2 Not-Finally-Expanded-Tubes were plugged and 10 tubes out of 108 Distorted Roll Transition Tubes were also plugged as a preventive measure.

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