• Title/Summary/Keyword: GDI Injector

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Identification of Airborne-noise Source and Analysis for Noise Source Contribution of a GDI Engine Using Sound Intensity Method (음향 인텐시티법을 이용한 GDI 엔진 소음원 규명 및 소음 기여도 분석에 관한 연구)

  • Kim, Byung-Hyun;Lee, Sang-Kwon;Yoon, Joon-Seok;Shin, Ki-Chul;Lee, Sang-Jik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.10
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    • pp.985-993
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    • 2012
  • In this paper, a new method is proposed to estimate the sound pressure generated from gasoline direct injection (GDI) engine. There are many noise sources as much as components in GDI engine. Among these components, fuel pump, fuel injector, fuel rail, pressure pump and intake/exhaust manifolds are major components generated from top of the engine. In order to estimate the contribution of these components to engine noise, the total sound pressure at the front of the engine is estimated by using airborne source quantification (ASQ) method. Airborne source quantification method requires the acoustic source volume velocity of each component. The volume velocity has been calculated by using the inverse method. The inverse method requires many tests and has ill-condition problem. This paper suggested a method to obtain volume velocity directly based on the direct measurement of sound intensity and particle velocity. The method is validated by using two known monopole sources installed at the anechoic chamber. Finally the proposed method is applied to the identification and contribution of noise sources caused by the GDI components of the test engine.

Effects of Hole Drilling Angle on Internal Flow of Gasoline Direct Injection Injector (Hole drilling angle이 가솔린 직접 분사식 인젝터의 내부 유동에 미치는 영향)

  • Kim, Huijun;Park, Sungwook
    • Journal of ILASS-Korea
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    • v.26 no.4
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    • pp.197-203
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    • 2021
  • In gasoline direct injection injectors, cavitation can be generated inside the hole because of their high injection pressure. In this paper, the effects of cavitation development in injector were investigated depending on the various hole drilling angles were investigated by a numerical method. In order to verify the internal flow model, injection rate and injection quantity of individual holes were measured. The BOSCH long tube method was used to measure the injection rate. As a result, even if the hole diameters were the same, the discharge coefficient differed by up to 10% depending on the hole angle. Moreover, if the hole drilling angle became greater than 30°, the area coefficient and the discharge coefficient decreased as the nozzle outlet was blocked due to cavitation.

Spray Structures and Vaporizing Characteristics of a GDI Fuel Spray

  • Park, Dong-Seok;Park, Gyung-Min;Kim, Duck-Jool
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.999-1008
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    • 2002
  • The spray structures and distribution characteristics of liquid and vapor phases in non-evaporating and evaporating Gasoline Direct Injection (GDI) fuel sprays were investigated using Laser Induced Exciplex Fluorescence (LIEF) technique. Dopants were 2% fluorobenzene and 9% DEMA (diethyl-methyl-amine) in 89% solution of hexane by volume. In order to study internal structure of the spray, droplet size and velocity under non-evaporating condition were measured by Phase Doppler Anemometry (PDA). Liquid and vapor phases were visualized at different moments after the start of injection. Experimental results showed that the spray could be divided into two regions by the fluorescence intensity of liquid phase: cone and mixing regions. Moreover, vortex flow of vapor phase was found in the mixing region. About 5㎛ diameter droplets were mostly distributed in the vortex flow region. Higher concentration of vapor phase due to vaporization of these droplets was distributed in this region. Particularly, higher concentration of vapor phase and lower one were balanced within the measurement area at 2ms after the start of injection.

Spray Characteristics for Specified Regions of High Pressure Swirl Injcetor in Gasoline Direct Injection Engine (가솔린 직접분사식 고압선회 분사기의 분무 영역별 분무 특성 고찰)

  • Song, Bhum-Keun;Kim, Won-Tae;Kang, Shin-Jae
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.1
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    • pp.9-16
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    • 2003
  • According as the industry was developed, the pollution of the environment and atmosphere rose up to the surface. So, the focus is now concentrated on the engines of affinity for nature. And the investigators make more effort to the improvement in the performance of engines, depending to the prices of oil and the anxiety about the exhaustion of the fossil fuel go up. So the GDI engines head up for these necessities. In this experimental study, the spray flow characteristics for a commercial injector equipped in the present GDI engine were investigated, which had a strong influence on the engine performance and emissions. The experiment was performed at the injection pressures of 1, 3, 5 and 7MPa under the atmospheric condition. A PDPA system was used to specify the flow characteristics of the spray. Also, the global spray behavior classified into three regions as leading, main spray and vortex cloud region, was analyzed by using a visualization system. And the regions were compared with each other.

Numerical Study on Wall Impingement Process of GDI Spray According to Wall Cavity Angle (벽면 캐비티 각에 따른 GDI 분무의 벽 충돌 과정에 대한 수치적 연구)

  • Shim, Young-Sam;Kim, Duck-Jool;Choi, Gyung-Min
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.12
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    • pp.971-978
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    • 2007
  • A spray-wall impingement process of a hollow-cone fuel spray from the high-pressure swirl injector in the Gasoline Direct Injection (GDI) engine were experimented and calculated at various wall geometries. The Linearized Instability Sheet Atomization (LISA) & the Aerodynamically Progressed Taylor Analogy Breakup (APTAB) model and the Gosman model were applied to model the breakup and the wall impingement process of the hollow-cone fuel spray. The numerical modelings were implemented in the modified KIVA code. The calculation results of spray characteristics, such as a spray development process and a radial distance after wall impingement, compared with the experimental results by the Laser Induced Exciplex Fluorescence (LIEF) technique. The droplet size distribution and the ambient gas velocity field, which are generally difficult to obtain by the experimental methods, were also calculated and discussed. It was found that the radial distance after wall impingement and Sauter Mean Diameter (SMD) decreased with increasing a cavity angle.

Study on the Spray Characteristics for the GDI Injector (고효율 직접분사 가솔린 인젝터의 분무특성 연구)

  • Lee, Sang-In;Park, Sung-Young
    • Proceedings of the KAIS Fall Conference
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    • 2010.05b
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    • pp.988-991
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    • 2010
  • 본 연구는 직접 연료분사 가솔린 엔진에 장착되는 고압연료 인젝터의 연료공급 특성에 대한 것으로, 두 종류 GDI 인젝터의 분무가시화 실험을 수행하였고, 분무특성을 분석하였다. 가시화 실험을 통하여 인젝터 끝단 분사 초단부근 연료거동을 확인하였고, 인젝터의 특성인 도달거리와 관통력을 확인하였으며, 분위기 압력의 변화에 따른 분무특성을 고려하여 실험을 수행하였다. 두 인젝터 모두 분위기 압력이 증가함에 따라 도달거리와 분사각이 감소하였다. B type의 인젝터 보다 A type의 인젝터가 분위기 압력에 민감한 것으로 나타났다. 본 연구를 통하여 분위기 압력의 변화에 따른 분무거동의 변화를 확인 하였으며 직접 분사인젝터의 엔진적용을 위한 기초 분무 데이터를 확보하였다.

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Experimental Study on Spray Characteristics of Gasoline Direct Injection Multi-hole Injector (가솔린 직접분사용 다공형 인젝터의 분무특성에 관한 실험적 연구)

  • Lee, Sang-In;Park, Sung-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.5
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    • pp.2054-2060
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    • 2011
  • The purpose of this paper is to investigate spray characteristics of GDI injector that is economic and environment-friendly. Injector characteristics such as penetration length, spray angle and mixture formation were measured using experimental visualization technique. Especially, it has been analyzed that the influences of ambient pressure and injection pressure on penetration length and spray angle. To visualize the spray, a constant volume combustion chamber and fuel supply system have been manufactured. A high-speed camera and LED light source have been applied to obtain spray images. The experimental and visualization result shows that the penetration length is increased as decreasing ambient pressure and/or increasing injection pressure. Also, ambient pressure and injection pressure have minor effect on the spray angle variation.

Development of Flash Boiling Spray Prediction Model of Multi-hole GDI Injector Using Machine Learning (머신러닝을 이용한 다공형 GDI 인젝터의 플래시 보일링 분무 예측 모델 개발)

  • Chang, Mengzhao;Shin, Dalho;Pham, Quangkhai;Park, Suhan
    • Journal of ILASS-Korea
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    • v.27 no.2
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    • pp.57-65
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    • 2022
  • The purpose of this study is to use machine learning to build a model capable of predicting the flash boiling spray characteristics. In this study, the flash boiling spray was visualized using Shadowgraph visualization technology, and then the spray image was processed with MATLAB to obtain quantitative data of spray characteristics. The experimental conditions were used as input, and the spray characteristics were used as output to train the machine learning model. For the machine learning model, the XGB (extreme gradient boosting) algorithm was used. Finally, the performance of machine learning model was evaluated using R2 and RMSE (root mean square error). In order to have enough data to train the machine learning model, this study used 12 injectors with different design parameters, and set various fuel temperatures and ambient pressures, resulting in about 12,000 data. By comparing the performance of the model with different amounts of training data, it was found that the number of training data must reach at least 7,000 before the model can show optimal performance. The model showed different prediction performances for different spray characteristics. Compared with the upstream spray angle and the downstream spray angle, the model had the best prediction performance for the spray tip penetration. In addition, the prediction performance of the model showed a relatively poor trend in the initial stage of injection and the final stage of injection. The model performance is expired to be further enhanced by optimizing the hyper-parameters input into the model.

A Study on the Lean Combustion Characteristics with Variation of Combustion Parameter in a Gasoline Direct Injection Engine (직접분사식 가솔린 엔진의 연소제어인자에 따른 희박연소 특성 연구)

  • Park, Cheol-Woong;Oh, Jin-Woo;Kim, Hong-Suk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.4
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    • pp.39-45
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    • 2012
  • Today gasoline engines for vehicular application are not only faced with stringent emission regulation but also with increasing requirements to better fuel economy, while guaranteeing power density. The spray-guided type gasoline direct injection (GDI) engine has an advantage of improved thermal efficiency and lower harmful emissions. Centrally mounted high pressure injector and adjacent spark plug allow stable lean combustion due to the flexible mixture stratification. In the present study, the performance and emissions characteristics of developed spray-guided type GDI combustion system were evaluated at various excess air ratio conditions. The specific fuel consumption and nitrogen oxides ($NO_x$) emissions were reduced due to the achievement of stable lean combustion under flammability limit. Multiple injection strategy was not helpful to improve fuel consumption while further reduction of $NO_x$ emissions was possible.

A Study on the Characteristics of Direct Injection Spark Ignition Engine using a Liquefied Petroleum Gas Fuel (LPG 연료를 이용한 직접분사식 스파크점화 엔진의 특성에 관한 연구)

  • Lee, Min-Ho;Jeong, Dong-Soo;Cha, Kyung-Ok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.2
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    • pp.44-51
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    • 2005
  • According to the increasing concern on the global environment, the $CO_2$ regulation has been discussed including automobile emission regulation. In order to cope with this rapid changing circumstances, the development of an ultra low emission and super fuel economy automobile is essential. Direct injection LPG engine is the one of the possible future engine to maximize the engine efficiency. This experimental study for the development of direct injection LPG engine technology is promoted with two parts; spray characteristics of high pressure swirl injector, and performance characteristics of direct injection LPG engine. Engine characteristics according to the fuel was analyzed in order to establish stratified combustion technology for LPG engine by using the DISI engine. In the engine experiment, control system was manufactured for gasoline and LPG fuel. The engine was modified 2,000 cc GDI engine (fuel supply device, fuel injection device). Through this experiment, engine operating condition, engine speed and spark timing (MBT), fuel injection position, and fuel rate were investigated.